Valve remote fault diagnosis system based on IOT (Internet of Things) technology

A fault diagnosis system and valve technology, applied in the general control system, control/regulation system, test/monitoring control system, etc., can solve the problems of unguaranteed operation safety, difficult field wiring, and low work efficiency, and achieve Avoid blind maintenance and transitional maintenance, strong real-time performance, and improve efficiency

Active Publication Date: 2016-07-13
JIANGSU SHENTONG VALVE
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  • Application Information

AI Technical Summary

Problems solved by technology

Due to the need to test the valves one by one, the work efficiency is relatively low; on the other hand, because the operators operate on site, they face the risk of leakage of various media on site, and the safety of the operation cannot be guaranteed.
When using the field bus to monitor and diagnose the valve, the field wiring is difficult, the failure rate is high, and the stability is poor

Method used

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  • Valve remote fault diagnosis system based on IOT (Internet of Things) technology
  • Valve remote fault diagnosis system based on IOT (Internet of Things) technology
  • Valve remote fault diagnosis system based on IOT (Internet of Things) technology

Examples

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Embodiment Construction

[0032] A valve remote fault diagnosis system based on Internet of Things technology, including a plurality of intelligent valve terminals 1, the intelligent valve terminals communicate with the main control device 2 through the zigbee network, and the main control device communicates with the remote monitoring platform 3 through the Internet; The intelligent valve terminal comprises a sensor module 101, a data acquisition module 102 for collecting sensor signals and a zigbee module 103 for sending signals; the master control device includes a zigbee module 201 for accepting zigbee network signals and a GPRS module 202 for sending signals; The remote monitoring platform includes a database module 301, a real-time display module 201 and an alarm module 303 for real-time display of data; the sensor module includes a pressure transmitter 1-1, a valve stem position sensor 1-2, a temperature transmitter 1- 3. VOCs sensors 1-4 and valve stem torque sensors 1-5; the sensor module 101 c...

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Abstract

The invention discloses a valve remote fault diagnosis system based on the IOT (Internet of Things) technology. An intelligent valve terminal communicates with main control equipment through a zigbee network, and the main control equipment communicates with a remote monitoring platform through the Internet. The intelligent valve terminal comprises a sensor module, a data collection module for collecting a sensor signal, and a zigbee module for sending the signal. The main control equipment comprises a zigbee module for receiving a zigbee network signal, and a GPRS module for transmitting the signal. The remote monitoring platform comprises a database module, a real-time display module for the real-time display of the data, and an alarm module. The sensor module comprises a pressure transmitter, a valve rod position sensor, a temperature transmitter, a VOCs sensor, and a valve rod torque sensor. The system is low in cost, is high in practicality, and is high in efficiency.

Description

technical field [0001] The invention relates to a valve remote fault diagnosis system based on Internet of Things technology. Background technique [0002] Industrial valves play the functions of controlling fluid on-off, adjusting fluid pressure and changing the direction of fluid flow in the pipeline system. Under some harsh working conditions, the medium flowing through the valve is usually high temperature, high pressure, high radiation, poisonous and flammable, and the safety production problems caused by the failure of such valves have become increasingly prominent. Therefore, it is necessary to monitor and diagnose the state of high-critical valves in the pipeline, so as to know the health information of the valves in time, so as to take effective measures to avoid safety accidents caused by valve failures. [0003] Existing valve fault diagnosis requires operators to measure the operating parameters of the valve through equipment at the job site. Because the valves...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B23/02
CPCG05B23/0208
Inventor 陈林葛黎明陆赛浩
Owner JIANGSU SHENTONG VALVE
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