Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Quasi-differential isothermal heat treatment method of large-size rolling roller

A technology of warm heat treatment and large size, which is applied in the field of heat treatment, and can solve problems such as failure to meet design requirements, limited furnace cavity size, and inability to realize large-size roll heat treatment work, etc.

Active Publication Date: 2018-05-04
邢台轧辊特种制造有限公司
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional overall heat treatment can no longer meet the design requirements, differential temperature heat treatment should be born
However, the size of the inner chamber of the conventional differential temperature heat treatment furnace is limited, and it is impossible to realize the heat treatment of large-size rolls.
The box-type resistance furnace has low requirements on the size of the workpiece, but how to ensure the effect of differential temperature heat treatment is a major technical bottleneck

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Quasi-differential isothermal heat treatment method of large-size rolling roller
  • Quasi-differential isothermal heat treatment method of large-size rolling roller

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0031] Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

[0032] The invention discloses a quasi-differential temperature heat treatment method for large-size rolls, which is used for heat treatment of large-size rolls. The following are specific examples.

[0033] The invention discloses a quasi-differential temperature heat treatment method for a large-size roll. The method can realize the treatment effect that the roll neck and the core still have a certain toughness while the surface of the roll body is quenched to a certain thickness. figure 1 It is a flowchart of the method, and the method includes the following steps:

[0034] 1) According to the diameter of the roll body to be processed is 800mm-1800mm, the quenching thickness required for the working layer is 50mm, the selected box-type resistance furnace is 12000mm long, 3000mm wide, and 2200mm high, and the heating power is not less than 5K...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a quasi-differential isothermal heat treatment method of a large-size rolling roller and belongs to the technical field of heat treatment. The treatment method comprises the steps that a suitable chamber type electric resistance furnace is selected according to the size and the requirement of the rolling roller needing to be treated; after ceramic fiber is utilized for protecting the roller neck of the rolling roller, the rolling roller is fixed to a supporting pad workpiece in the chamber type electric resistance furnace; firstly, heating is carried out according to the first preset temperature rising rate until the first stage temperature is reached, and heat is preserved for first preset time at the first stage temperature; then heating is carried out accordingto the second preset temperature rising rate, after the quenching temperature is reached, the heat is preserved for second preset time, and then the rolling roller is discharged from a furnace; and after the rolling roller is discharged from the furnace, mist spraying cooling is carried out to the second stage temperature within 10 min, after spraying quenching is finished, blowing cooling is carried out with the first preset wind pressure, and after temperature return is finished and the temperature does not exceed the third stage temperature, the rolling roller can be loaded into the furnaceand tempered. According to the method, after quasi-differential isothermal heat treatment is carried out on the large-size rolling roller, while quenching of the surface of the roller body is completed at a certain thickness, the roller neck and the core portion still have a certain toughness treatment effect.

Description

technical field [0001] The invention relates to a quasi-differential temperature heat treatment method for large-size rolls, and belongs to the technical field of heat treatment. Background technique [0002] The roll relies on the neck to transmit the torque to drive the roll body to rotate, so as to roll the workpiece. It is required that the roll neck and the core of the roll body have a certain toughness, and the outer layer of the roll body is a working layer with a certain thickness and a certain strength. The traditional overall heat treatment can no longer meet the design requirements, and the differential temperature heat treatment should be born. However, the size of the inner chamber of the conventional differential temperature heat treatment furnace is limited, and the heat treatment of large-size rolls cannot be realized. The box-type resistance furnace has low requirements on the workpiece size, but how to ensure the effect of differential temperature heat tre...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/38C21D1/19C21D1/70
CPCC21D1/19C21D1/70C21D9/38C21D2211/008C21D2211/009
Inventor 胡兵韩建宁
Owner 邢台轧辊特种制造有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products