Flat-plate-shaped fusion casting explosive forming process design method

Abstract

A flat-plate-shaped fusion casting explosive forming process design method is used for carrying out simulation design on a flat-plate-shaped fusion casting explosive casting and forming process unit and comprises the steps that A, a tool model is designed; step B, material parameters are acquired; c, a casting process is designed; and D, a forming process is designed. The method is suitable for abstract modeling and process design in the casting and forming processes of the flat-plate-shaped fused cast explosives of various sizes and specifications, wide in coverage and high in flexibility.

Description

technical field

[0001] The invention belongs to the field of simulating design of molding process of melting and casting explosives, and in particular relates to a design method of molding technology of flat-shaped melting and casting explosives. Background technique

[0002] Cast explosives are a kind of military mixed explosives that are widely used. An outstanding advantage is that cast explosives have flexible process characteristics. The preparation process of melting and casting explosives can be compared to the casting process of molten metal. Design molds of different specifications, and use uniformly melted and cast explosives as casting parts to cast them into the molds. After molding process, semi-finished products or charge products of different shapes and styles can be obtained.

[0003] In the actual production process, it is often necessary to use the method of block casting to assist charge, so as to increase charge density, shorten solidification time, and ...

Examples

Embodiment 1

[0027] The invention is applied to design a molding process of flat TNT melting and casting explosives.

[0028] Step A, tooling model design; use the computer-aided modeling software ANSYS DesignModeler to construct the tooling model according to the actual process abstraction; the tooling model includes sample castings, metal casting molds, metal baffles and metal heat dissipation bottom plates, and the sample castings are cuboid. The three shape parameters of width and thickness are used to construct the sample casting. The length of the sample casting is 150cm, the width is 75cm, and the thickness is 1.5cm. The ratio of the three is: length: width: thickness = 100:50:1. The metal mold surrounds the sample On the outer side of the casting, the thickness of the metal mold is 2cm; the metal baffle surrounds the outer side of the metal mold, and the thickness of the metal baffle is 1cm; At the bottom of the component, the height of the metal heat dissipation bottom plate is 3c...

Embodiment 2

[0034] Apply the present invention to design a flat RZ2 melting and casting explosive molding process.

[0035] The formula composition of RZ2 cast explosive is: TNT / Hexogen / aluminum powder=27 / 55 / 18 (mass ratio).

[0036]Step A, tooling model design; use the computer-aided modeling software ANSYS DesignModeler to construct the tooling model according to the actual process abstraction; the tooling model includes sample castings, metal casting molds, metal baffles and metal heat dissipation bottom plates, and the sample castings are cuboid. The three shape parameters of width and thickness are used to construct the sample casting. The length of the sample casting is 160cm, the width is 70cm, and the thickness is 2cm. The ratio of the three is: length: width: thickness = 80:35:1. The metal mold surrounds the sample casting The thickness of the metal mold is 3cm; the metal baffle surrounds the outer surface of the metal mold, and the height of the metal baffle is 4cm; the metal he...

Embodiment 3

[0042] Apply the present invention to design a flat RZ3 melting and casting explosive molding process.

[0043] The formula composition of RZ3 cast explosive is: 2,4-dinitroanisole / hexogen / aluminum powder / wax=31 / 56 / 11 / 2 (mass ratio).

[0044] Step A, tooling model design; use the computer-aided modeling software ANSYS DesignModeler to construct the tooling model according to the actual process abstraction; the tooling model includes sample castings, metal casting molds, metal baffles and metal heat dissipation bottom plates, and the sample castings are cuboid. The three shape parameters of width and thickness are used to construct the sample casting. The length of the sample casting is 180cm, the width is 75cm, and the thickness is 3cm. The ratio of the three is: length: width: thickness = 60:25:1. The metal mold surrounds the sample casting The thickness of the metal mold is 4cm; the metal baffle surrounds the outer surface of the metal mold, and the height of the metal baffl...

technical field

[0001] The invention belongs to the field of simulating design of molding process of melting and casting explosives, and in particular relates to a design method of molding technology of flat-shaped melting and casting explosives. Background technique

[0002] Cast explosives are a kind of military mixed explosives that are widely used. An outstanding advantage is that cast explosives have flexible process characteristics. The preparation process of melting and casting explosives can be compared to the casting process of molten metal. Design molds of different specifications, and use uniformly melted and cast explosives as casting parts to cast them into the molds. After molding process, semi-finished products or charge products of different shapes and styles can be obtained.

[0003] In the actual production process, it is often necessary to use the method of block casting to assist charge, so as to increase charge density, shorten solidification time, and ...

Examples

Embodiment 1

[0027] The invention is applied to design a molding process of flat TNT melting and casting explosives.

[0028] Step A, tooling model design; use the computer-aided modeling software ANSYS DesignModeler to construct the tooling model according to the actual process abstraction; the tooling model includes sample castings, metal casting molds, metal baffles and metal heat dissipation bottom plates, and the sample castings are cuboid. The three shape parameters of width and thickness are used to construct the sample casting. The length of the sample casting is 150cm, the width is 75cm, and the thickness is 1.5cm. The ratio of the three is: length: width: thickness = 100:50:1. The metal mold surrounds the sample On the outer side of the casting, the thickness of the metal mold is 2cm; the metal baffle surrounds the outer side of the metal mold, and the thickness of the metal baffle is 1cm; At the bottom of the component, the height of the metal heat dissipation bottom plate is 3c...

Embodiment 2

[0034] Apply the present invention to design a flat RZ2 melting and casting explosive molding process.

[0035] The formula composition of RZ2 cast explosive is: TNT / Hexogen / aluminum powder=27 / 55 / 18 (mass ratio).

[0036]Step A, tooling model design; use the computer-aided modeling software ANSYS DesignModeler to construct the tooling model according to the actual process abstraction; the tooling model includes sample castings, metal casting molds, metal baffles and metal heat dissipation bottom plates, and the sample castings are cuboid. The three shape parameters of width and thickness are used to construct the sample casting. The length of the sample casting is 160cm, the width is 70cm, and the thickness is 2cm. The ratio of the three is: length: width: thickness = 80:35:1. The metal mold surrounds the sample casting The thickness of the metal mold is 3cm; the metal baffle surrounds the outer surface of the metal mold, and the height of the metal baffle is 4cm; the metal he...

Embodiment 3

[0042] Apply the present invention to design a flat RZ3 melting and casting explosive molding process.

[0043] The formula composition of RZ3 cast explosive is: 2,4-dinitroanisole / hexogen / aluminum powder / wax=31 / 56 / 11 / 2 (mass ratio).

[0044] Step A, tooling model design; use the computer-aided modeling software ANSYS DesignModeler to construct the tooling model according to the actual process abstraction; the tooling model includes sample castings, metal casting molds, metal baffles and metal heat dissipation bottom plates, and the sample castings are cuboid. The three shape parameters of width and thickness are used to construct the sample casting. The length of the sample casting is 180cm, the width is 75cm, and the thickness is 3cm. The ratio of the three is: length: width: thickness = 60:25:1. The metal mold surrounds the sample casting The thickness of the metal mold is 4cm; the metal baffle surrounds the outer surface of the metal mold, and the height of the metal baffl...