Molding method for cutting processing of pivoting support raceway

A technology of slewing bearing and cutting processing, which is applied in the field of cutting and forming of double-arc raceways and right-angle raceways. It can solve the problems of huge program, abnormal processing and prolonging product development cycle, so as to improve production efficiency and product quality. Quality, avoiding tool breakage, machine tool vibration, and shortening the product development cycle

Active Publication Date: 2009-07-15
NANJING GONGDA CNC TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The processing accuracy of the former depends entirely on the proficiency of the operator. The shape of the processed raceway is very random and the efficiency is very low, which cannot meet the production requirements of high quality and high efficiency.
The latter realizes automatic processing. Most manufacturers use software to automatically generate processing languages. Although they can eventually process products with high precision, there are a series of problems: slewing rings are typical series of products with basically the same structure and many models. If automatic programming is used, different models of products must be reprogrammed, prolonging the product development cycle and increasing development costs; the program implem

Method used

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  • Molding method for cutting processing of pivoting support raceway
  • Molding method for cutting processing of pivoting support raceway
  • Molding method for cutting processing of pivoting support raceway

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Experimental program
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Embodiment

[0030] 1. Double arc raceway

[0031] Such as figure 1 As shown, the embodiment of the present invention is described in conjunction with the dimensions provided in this figure. The double-arc raceway machining of the slewing bearing uses an arc tool with a radius r to cut a semicircle with a radius R on the end surface of a rectangular workpiece. The processing is carried out in two stages. The first stage removes most of the metal in the forming area, leaving only a small margin for the second stage. The second stage uses the envelope method to process the forming surface. The first stage belongs to heavy cutting, which is prone to vibration, and the equal width cutting method is mainly used in this stage. The first stage of cutting can be divided into n cuts to complete, the number of cycles n=arc radius R / maximum feed amount L each time, n=1, 2, 3...n, attached figure 2 Among them, n is equal to 3, in the figure OA=AB=BC=R / 3, OD=OE=R, by the Pythagorean theorem ...

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Abstract

The invention provides a forming method used for cutting and processing a pivoting support raceway, which comprises bicircular-arc raceway processing and perpendicular raceway processing, wherein the bicircular-arc raceway processing comprises two steps: the first step comprises n cutting circulation (s), the cycle index n is equal to circular-arc radius R divided by each maximum feed amount L, wherein n is the positive integral equal to 1, 2, 3 and the like, each feed amount of circulating a circular-arc cutter along the axial direction of workpiece is n-1* (R/n), each cutting amount of the circular-arc cutter along the radial direction of the workpiece can be enabled to be the same, the vast majority of metal in a forming arc-surface area on the workpiece is cut off in the first step, and the rest metal is cut to form an arc forming surface through adopting an envelope method in the second step; the perpendicular raceway processing adopts a turning tool with the angle of a cutter point less than 90 degrees, the cutter setting on the X direction and the Z direction is finished by combing an edge cutter-setting method, the perpendicular shape is then circularly cut off according to a certain cutting feed route, and the tool smoothing is carried out finally; and the cutting process of the pivoting support raceway is finished by combining macroinstruction programming. The forming method can ensure that the cutting space is less than an allowable value and avoid the problems of lathe vibration caused by cutter breaking, and the like.

Description

technical field [0001] The invention relates to a cutting and processing method for a raceway of a slewing bearing, in particular to a cutting and forming method for a double-arc raceway and a right-angle raceway on a numerically controlled vertical lathe. Background technique [0002] With the continuous growth of market demand for slewing bearings, the processing enterprises of slewing bearings are also trying their best to improve production efficiency. At present, there are two widely used processing methods: manual cutting of ordinary vertical lathes and automatic cutting of CNC vertical lathes. The processing accuracy of the former depends entirely on the proficiency of the operator. The shape of the processed raceway is very random and the efficiency is very low, which cannot meet the production requirements of high quality and high efficiency. The latter realizes automatic processing. Most manufacturers use software to automatically generate processing languages. Al...

Claims

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Application Information

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IPC IPC(8): B23B1/00
Inventor 黄筱调洪荣晶方成刚邹辉
Owner NANJING GONGDA CNC TECH
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