Flat and round cutter and manufacturing method thereof

A manufacturing method, the technology of flat circle, applied in the field of flat round knife and its manufacturing, can solve the problems of short service life, poor toughness, low stability, etc., and achieve the effect of long service life, small wear amount and strong wear resistance

Active Publication Date: 2015-09-30
安徽华天机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problems of poor toughness, low stability and short service life of existing flat round knives, the present invention provides a flat round knives and a manufacturing method thereof

Method used

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  • Flat and round cutter and manufacturing method thereof
  • Flat and round cutter and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Such as figure 1 and figure 2 As shown, a flat round knife is shaped as a circular blade with an outer circle size of 610 mm, including a central hole 1, a cutter head 2 and a blade 3, the center hole 1 is located at the center of the cutter head 2, and the blade 3 is located at the center of the cutter head On the outer ring of 2, the outer ring of the blade 3 is provided with a blade edge 4, the blade angle δ of the blade edge 4 is 15°, and the length of the blade edge is 3mm; the angle γ of the blade 3 is 1.42°; Degree ≤ 0.001. The cutterhead 2 is provided with threaded holes 5, the first mounting hole 6 and the second mounting hole 7, and there are four threaded holes 5, the length of which is 101.5 mm from the center of the flat circular knife; the first mounting holes 6 have eight, the distance The length of the flat circular knife center is 54mm, and the second mounting hole 7 has four, and the length apart from the flat circular knife center is 51mm. The ang...

Embodiment 2

[0071] Such as figure 1 and figure 2 Shown, a kind of flat circular knife, its shape is the annular blade, comprises center hole 1, cutter head 2 and blade 3, and center hole 1 is positioned at the center of cutter head 2, and blade 3 is positioned at the outer ring of cutter head 2, The outer ring of the blade 3 is provided with a blade edge 4, the blade angle δ of the blade edge 4 is 13°, and the length of the blade edge is 3mm; the angle γ of the blade 3 is 1.25°; the parallelism of the cutter head 2 is ≤0.001. The cutterhead 2 is provided with threaded holes 5, the first mounting hole 6 and the second mounting hole 7, and there are four threaded holes 5, the length of which is 101mm apart from the center of the flat circular knife; The length of the center of the round knife is 53.5mm, and the second mounting hole 7 has four, and the length of the center of the flat circle knife is 50.5mm. The angle α between the line connecting the threaded hole 5 and the center of the...

Embodiment 3

[0094] Such as figure 1 and figure 2 Shown, a kind of flat circular knife, its shape is the annular blade, comprises center hole 1, cutter head 2 and blade 3, and center hole 1 is positioned at the center of cutter head 2, and blade 3 is positioned at the outer ring of cutter head 2, The outer ring of the blade 3 is provided with a blade edge 4, the blade angle δ of the blade edge 4 is 18°; the angle γ of the blade 3 is 1.60°; the parallelism of the cutter head 2 is ≤0.002. The cutter head 2 is provided with threaded holes 5, the first mounting hole 6 and the second mounting hole 7, and there are four threaded holes 5, the length of which is 102mm apart from the center of the flat circular cutter; The length of the center of the round knife is 54.5mm, the second mounting hole 7 has four, and the length of the center of the flat circle knife is 51.5mm, and the threaded holes 5, the first mounting hole 6 and the cutter head 2 are evenly distributed. The angle α between the li...

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Abstract

The invention discloses a flat and round cutter and a manufacturing method thereof and belongs to the field of machining of cutters. The flat and round cutter comprises a center hole, a cutter head and a blade, wherein the center hole is located in the center of the cutter head, the blade is located on the outer ring of the cutter head, a cutting edge is arranged on the outer ring of the blade, the cutting edge angle delta of the cutting edge is in a range of 13-18 degrees, and threaded holes and mounting holes are formed in the cutter head. The flat and round cutter is manufactured from an alloy material comprising special elements under strictly controlled technological conditions through steps such as blank forging, isothermal spheroidizing, preliminary processing, heat treatment, rough grinding, leveling, tempering, deep processing and the like, the cutter has very high abrasion resistance while meeting the requirement for the sharpness, the service life is long, and the cutting edge is low in abrasion loss and free of cracking after long-term usage.

Description

technical field [0001] The invention belongs to the field of cutter processing, and more specifically relates to a flat circular cutter and a manufacturing method thereof. Background technique [0002] The flat round knife is one of the important parts of the slitter equipment. How to choose a slitting machine blade is determined according to the type and thickness of the slitting material. Generally, the slitting form of the slitter blade includes square knife slitting and round knife slitting. The square knife slitting is like a razor, the blade is fixed on the knife holder of the slitting machine, and the knife is dropped during the material running, so that the knife cuts the material longitudinally to achieve the purpose of slitting. There are mainly two ways of circular knife slitting: upper and lower disc knife cutting and circular knife extrusion slitting. Round knife slitting is the main slitting method for slitting thick film, composite thick film, paper and oth...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B26F1/44C22C38/46C21D9/22B23P15/00
CPCB23P15/00B26F1/44C21D9/22C22C38/46
Inventor 陶鹏
Owner 安徽华天机械股份有限公司
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