A pressure difference compensation control method for compressed air grid-connected operation of multi-system air compressor stations

A technology of compressed air and compensation control, which is applied in the direction of pump control, liquid variable capacity machinery, pumps, etc. It can solve the problems of frequent start and stop of motors, inability to continuously adjust, and inability to realize soft start of multiple air compressors, so as to prevent The effect of fault expansion and fast opening speed

Active Publication Date: 2019-09-20
BAOSHAN IRON & STEEL CO LTD
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  • Abstract
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AI Technical Summary

Problems solved by technology

[0005] The second is the overpressure interlock start-stop electrical control technology of the air compressor. This technology will cause frequent start-stop of the motor when the load changes greatly and the capacity of the air storage tank is small.
It overcomes the control of multiple compressors (or pumps) that only serve as auxiliary start and stop switches in the prior art, cannot be continuously adjusted, and cannot realize the soft start of multiple air compressors, resulting in impact on the power grid and air supply pressure The disadvantages, improve the stability of gas supply
[0013] However, the problems or defects in the above-mentioned previous technical solutions are: when the compressed air of multi-system air compressor stations is connected to the grid, it is difficult to control the pressure difference compensation of each single air compressor unit system, so it is difficult to ensure that multiple systems are connected to the grid At the same time, it is impossible to compensate the mutual air supply volume according to the change of different air loads of each system, so as to more effectively improve the use efficiency of the air compressor during the operation of multiple air compressor units and achieve the most economical mode of operation

Method used

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  • A pressure difference compensation control method for compressed air grid-connected operation of multi-system air compressor stations
  • A pressure difference compensation control method for compressed air grid-connected operation of multi-system air compressor stations
  • A pressure difference compensation control method for compressed air grid-connected operation of multi-system air compressor stations

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Embodiment

[0125] According to the actual situation of the 1#2# air compressor station system in a steel plant, the actual working pressure difference between the two systems is 100KPa, and the one-way full stroke setting of the regulating valve is 300S for analysis.

[0126] 1. The initial opening control of FCV101 is as follows figure 2 , as shown in 3.

[0127] 2. When FCV101 initially moves from fully closed to open, the valve opening is given according to the curve I (or II, III) according to the actual system pressure difference |p1-p2|. The larger the pressure difference, the smaller the slope of the curve and the longer the valve action time. Conversely, the smaller the pressure difference, the larger the slope of the curve and the shorter the valve action time. When the pressure difference is greater than the set 100KPa, it is always controlled according to curve Ⅰ.

[0128]

[0129] p1 indicates the detection pressure of PT101,

[0130] p2 indicates the detection pressu...

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Abstract

The invention relates to a multi-system air compression station compressed air grid-connected operation differential pressure compensation control method. The lowest air supply pressures required by users of all single air compression unit systems need to be consistent. A plurality of systems comprises the multiple single air compression unit systems. The method comprises the following steps that firstly, the standard pressure of the air compression unit systems is set; secondly, the multi-system air compression unit grid-connected position is determined; thirdly, actual pressures of all system pipe networks are detected; fourthly, system differential pressures are computed; fifthly, grid-connected differential pressures are adjusted; sixthly, multi-system operation pressure alarming is set, if no pressure alarm exists, compensation control is completed, and if a pressure alarm exists, grid connection is relieved; and seventhly, compressed air grid-connected operation differential pressure compensation control is adjusted for normal operation. According to the method, on the basis that grid-connected stable operation is ensured, open degree piecewise functions are adopted for control during grid connection of an adjusting valve, interference between systems is reduced, and pressure stable transition in the multi-system grid connection system is ensured.

Description

technical field [0001] The invention relates to the pressure difference automatic control technology of an air compressor station. Specifically, the present invention relates to a pressure difference compensation control method for compressed air of a system air compressor station connected to the grid. Differential compensation control ensures a smooth transition of pressure when multiple systems are connected to the grid, effectively improves the efficiency of the air compressor, and realizes the most economical operation mode. Background technique [0002] During the actual operation of the air compressor station, when the air compressor is running at low load, if the pressure in the air storage tank rises to the set pressure, it is necessary to adjust the pressure of the pipe network. [0003] There are three main types of technologies that are most widely used today: [0004] The first is the automatic unloading technology of the air compressor, which automatically se...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F04B41/06F04B49/06
Inventor 杨翠平荣鸿伟李海
Owner BAOSHAN IRON & STEEL CO LTD
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