Lean production management kanban system and application method

Abstract

The invention discloses a lean production management kanban system and an application method. The system mainly comprises machine table kanban, comprehensive kanban, a data collector, an industrial personal computer, a server, kanban system software, a call broadcast system, and a special local network. The system has the effects of real-time transmission of production information, transparent management and guarantee of production field work order, and is an effective tool for realizing lean production accurate management.

Description

Technical field [0001] The invention relates to the field of production management, in particular to a lean production management kanban system and an application method. Background technique [0002] The 21st century is a very challenging era for the manufacturing industry. As we all know, today's customer needs and changes are increasing, products are becoming more and more complex, and quality requirements are getting higher and higher. As a result, enterprises cannot achieve economic benefits in order production, resulting in higher and higher production costs, and waste is everywhere. . At present, domestic injection molding manufacturers are increasingly adopting highly automated equipment for production, but the following problems generally exist: each equipment works independently, and the production information of each shift such as output, number of defective products, and machine status are required. Manual statistics are submitted to the report, the production infor...

AI Technical Summary

Problems solved by technology

As we all know, today's customer needs and changes are increasing, products are becoming more and more complex, and quality requirements are getting higher and higher, which makes the production of enterprises unable to achieve economic benefits, resulting in higher and higher production costs, and waste behaviors are ubiquitous.

At present, more and more domestic injection molding manufacturers are using equipment with a high degree of automation for production, but the following problems generally exist: each equipment works independently, and the production information of each shift, such as output, number of defective products, and machine status needs The production information cannot be reflected in time due to manual statistics and submission of reports. Usually, the detailed production information is not known until the end of the shift or even the next day, which affects the decision-making of the management; Fast and accurate decision-making; when there is an abnormality in production, there is no timely alarm processing, and only manual reporting is required, which is time-consuming and labor-intensive, and even performance is affected if the processing is not timely

If the enterprise directly uses MRP without implementing JIT, it will only waste time and money

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