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Equipment for producing latex mattresses by adopting high-frequency vulcanization and production process

A technology of high-frequency vulcanization and production technology, applied in applications, household components, household appliances, etc., can solve the problems of large energy consumption and waste discharge, poor stability, insufficient energy saving, environmental protection, etc., and achieve accurate control of moisture regain , Realize the effect of automation, continuity and high production efficiency

Pending Publication Date: 2018-03-13
JIANGSU AIDEFU LATEX PROD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The traditional vulcanization and setting method of foamed latex after foaming is to use external hot air and steam to heat the SSF small material to shape the latex pad. This heating method uses a large amount of hot air and steam as the heating source, so the required Energy consumption and waste discharge are particularly large, so the traditional setting method is not energy-saving and environmentally friendly; not only that, in this setting method, the steam heats the foamed latex from the outside to the inside, and its stability is not very good, and the latex is heated unevenly. It often happens that the heating temperature is too high or too low, which will cause the product to collapse and reduce the qualified rate of the product

Method used

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  • Equipment for producing latex mattresses by adopting high-frequency vulcanization and production process

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Embodiment Construction

[0017] The present invention is further described below in conjunction with accompanying drawing:

[0018] A kind of equipment that adopts high-frequency vulcanization to produce latex mattress, comprises first conveyor belt 1, second conveyor belt 2 and third conveyor belt 3 arranged in parallel, and described second conveyor belt 2 is positioned at described first conveyor belt 1 and third conveyor belt 3, the surface of the first conveyor belt 1, the second conveyor belt 2 and the third conveyor belt 3 places a mold, the mold includes an upper mold 8 and a lower mold 9, and a high frequency is provided above the middle of the first conveyor belt 1. Heater 13, described lower mold 9 adopts metal material and is used as the cathode of high-frequency heater 13, and the right side area of ​​conveyor belt is provided with manipulator A 4 and manipulator B 5, and the left side area of ​​conveyor belt is provided with manipulator C 6 and manipulator D 7. The side of the first conv...

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Abstract

The invention discloses equipment for producing latex mattresses by adopting high-frequency vulcanization and a production process, and belongs to the technical field of latex mattress production. A high-frequency heater is adopted as a heating source in the latex vulcanization process; and acute collision is caused in dried objects by using polarity motions of water molecules under high-frequencyelectric field effect to realize internal evaporation of the water molecules, so that such advantages as high efficiency, uniform drying, wide applicability, low damage to the dried objects and accurate control of the moisture regain are achieved; a lower mold baseplate is directly used as a cathode of the high-frequency heater for heating the latex mattresses in molds from inside to outside, sothat the products are uniformly heated; the mold opening and closing operations can be automatically realized; the opened molds are continuously conveyed to a mold closing process section for reuse, so that the automation and the continuity of the production process are realized, and the production efficiency is high; and the corner parts of the latex molds are made of nylon or plastic, so that the problem of generation of sparks due to mutual collision of electromagnetic waves is effectively prevented, and the safety is high.

Description

technical field [0001] The invention relates to the technical field of latex mattress production, in particular to a device and a production process for producing latex mattresses by high-frequency vulcanization. Background technique [0002] The traditional vulcanization and setting method of foamed latex after foaming is to use external hot air and steam to heat the SSF small material to shape the latex pad. This heating method uses a large amount of hot air and steam as the heating source, so the required Energy consumption and waste discharge are particularly large, so the traditional setting method is not energy-saving and environmentally friendly; not only that, in this setting method, the steam heats the foamed latex from the outside to the inside, and its stability is not very good, and the latex is heated unevenly. It often occurs that the heating temperature is too high or too low, which will cause the collapse of the product in severe cases and reduce the qualifie...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C35/12B29C44/34B29C37/00B29L31/00
CPCB29C35/002B29C35/12B29C37/0092B29C44/34B29L2031/751
Inventor 庄晓亮
Owner JIANGSU AIDEFU LATEX PROD
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