Welding spot defect detection system based on machine vision

A defect detection and machine vision technology, applied in the field of defect detection, can solve problems such as excessive current, perforation of weldments, poor stability of algorithm parameters, etc., and achieve the effect of high detection efficiency and detection accuracy

Inactive Publication Date: 2018-12-18
SHENZHEN HUICHUANG UNITED AUTOMATION CONTROL CO LTD
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  • Application Information

AI Technical Summary

Problems solved by technology

The causes of false welding generally include: the pressure of the electrodes on both sides is too small, so that the weldment is not well adhered, the current is too small, etc.
The main cause of welding penetration is that the current is too large, which directly leads to the perforation of the

Method used

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  • Welding spot defect detection system based on machine vision
  • Welding spot defect detection system based on machine vision
  • Welding spot defect detection system based on machine vision

Examples

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Example Embodiment

[0024] The present invention will be further described in combination with the following application scenarios.

[0025] See figure 1 In this embodiment, a machine vision-based solder joint defect detection system is provided, including image acquisition equipment, a control system, and a processing system; the solder joint defect detection system is mainly used to detect solder joint defects on electronic products , The welding object is an irregularly arranged solder joint on stainless steel; the stainless steel has a length of 90 mm and a width of 40 mm, and solder joints are produced after welding by a spot welder; the image acquisition device is used to collect images of the surface of the electronic product being inspected , Transmitting the collected images to the processing system through data; the processing system is connected with the image acquisition device, receiving and processing the collected images, and identifying and judging the defects of the solder joints i...

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Abstract

The invention provides a welding spot defect detection system based on machine vision, comprising an image collection device, a control system and a processing system, wherein the welding spot defectdetection system is mainly applied to welding spot defect detection on an electronic product, and welding objects are irregularly arranged welding spots on stainless steel; the image collection deviceis used for collecting an image of the surface of the detected electronic product and transmitting the collected image to the processing system through data; the processing system is connected with the image collection device and is used for receiving the collected image, processing the collected image, and identifying and judging a defect of the welding spot in the image; and the control systemis connected with the image collection device and the processing system and is used for controlling the image collection device to collect the image and controlling the processing system to process the image. Compared with the detection instrument in the prior art, the welding spot defect detection system provided by the invention has higher detection efficiency and detection precision.

Description

technical field [0001] The invention relates to the technical field of defect detection, in particular to a machine vision-based solder joint defect detection system. Background technique [0002] The spot welding machine is mainly used in the equipment of the electronics industry, which has high quality requirements. Therefore, the quality of the solder joints needs to be tested. Due to the immaturity of the actual process and errors in manual operation, some defects often occur, such as too much solder, too little solder, rosin welding, overheated welding, cold welding, virtual welding, asymmetry, looseness, sharpening, bridging, pinhole etc. Common defects mainly include virtual welding and welding penetration. The causes of false welding generally include: the pressure of the electrodes on both sides is too small, so that the weldment is not well adhered, and the current is too small. The main cause of welding penetration is that the current is too large, which direct...

Claims

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Application Information

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IPC IPC(8): G01N21/88G01N21/01
CPCG01N21/8851G01N21/01G01N2021/0112G01N2021/8887
Inventor 邱炎新
Owner SHENZHEN HUICHUANG UNITED AUTOMATION CONTROL CO LTD
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