Automobile fender side flanging, side shaping and side punching composite die

A technology for automobile fenders and composite molds, which is applied in the field of composite molds for side turning, side shaping, and side punching of automobile fenders. It can solve the problems of lower production efficiency, compound stamping process, and heavy quality, and reduce the number of processing strokes. Cost, reduced floor space, development cost saving effect

Pending Publication Date: 2021-11-26
DONGFENG HONDA AUTOMOBILE CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) The cost of stamping dies used to produce automobile fenders is relatively high. Generally, the left and right parts are co-molded. Taking the fenders of conventional small and medium-sized cars as an example, the overall size of the mold is 4000mm×2100mm×1190mm , the mass is 23,600KG, and the R&D, design, and manufacturing costs of one pair of punching or flanging molds are 1.8 million yuan, which leads to high mold development costs;
[0006] (2) The size and shape of the mold are large and the weight is heavy, so that the car fender needs to occupy more space to store the stamping mold, which increases the operation and maintenance cost of the stamping workshop;
[0007] (3) During the produ

Method used

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  • Automobile fender side flanging, side shaping and side punching composite die
  • Automobile fender side flanging, side shaping and side punching composite die
  • Automobile fender side flanging, side shaping and side punching composite die

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Example Embodiment

[0051] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0052] like figure 1 The geometric model of a SUV model wing plate product is made of JAC270D-45 / 45. It is equivalent to Baosteel material DC54D + ZF-45 / 45, plate thickness 0.65mm, yield strength ys = 120 ~ 220MPa, tensile strength TS = 260 ~ 350MPa, machining hardening index n ≥ 0.2, thickness index R≥1.8, off the elongation EL ≥ 36%, the outer contour size of 1018 mm × 780 mm × 212 mm. The automotive wing plate is constructed of complex space curved surface, the type curvature is small, the adjacent surface curvature is high, with side circumference, triangle window, front door, skirt side guard, wheel eyebrow, front bumper, Multiple assembly relationships in front headlights, hoods and other components.

[0053] The wing plate OP10 is a pull-out, in order to ensure that the wing plate is formed, avoiding cracking, wrinkling, and facial defects, th...

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Abstract

The invention relates to an automobile fender side flanging, side shaping and side punching composite die. The automobile fender side flanging, side shaping and side punching composite die comprises a double-sliding-block primary-secondary wedge mechanism, a double-sliding-block suspension wedge mechanism and a double-drive suspension wedge mechanism, and the double-sliding-block primary-secondary wedge mechanism is used for achieving same-sequence forming of side flanging shaping and side punching of a fender engine hood lap joint part; the double-sliding-block suspension wedge mechanism is used, and one-time forming of large-angle and long flange negative-angle flanging of the front door lap joint part of the fender is achieved; the same-sequence forming of side flanging shaping and side punching of the lap joint part of the front bumper of the fender is realized by applying the double-drive suspension wedge mechanism; and the three special wedge mechanisms are comprehensively applied, so that the fender flanging and sizing die completes more process contents, and synchronization is realized.

Description

technical field [0001] The invention relates to a mold for processing auto parts, in particular to a composite mold for side flanging, side shaping, and side punching of an automobile fender. Background technique [0002] As the most important processing method of automobile panels at present, stamping plays an indispensable role in the entire automobile manufacturing chain, and the realization of stamping processing is inseparable from stamping dies. Due to the complex structure, large outline size and high quality requirements of automobile panels, it is difficult to achieve a high degree of integration of process content in the stamping dies used to produce automotive panels. Taking the top cover, floor, fender, side wall outer panel and four-door and two-cover auto OEM conventional self-made stamping parts as an example, the stamping dies of these auto cover parts are basically based on four processes, and some automobiles with great difficulty in forming The cover even...

Claims

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Application Information

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IPC IPC(8): B21D35/00B21D37/08B21D37/12B21D19/08B21D28/34B21D53/88
CPCB21D35/001B21D35/003B21D37/08B21D37/12B21D19/08B21D28/34B21D53/88Y02A30/30
Inventor 蒋磊李十全王龙王大鹏赵磊王少华
Owner DONGFENG HONDA AUTOMOBILE CO LTD
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