Energy-saving high-performance powder metallurgy

Abstract

The invention discloses energy-saving high-performance powder metallurgy. The energy-saving high-performance powder metallurgy comprises, by weight, 130-198 parts of stainless steel powder, 4-6 parts of yttrium powder, 2-3 parts of molybdenum powder, 1-2 parts of zinc oxide, 1.2-1.8 parts of manganous sulphide, 0.9-1.4 parts of aluminum oxide, 0.8-1.5 parts of electrolytic copper, 0.6-1 part of graphite powder, 3-5 parts of fatty acid, 0.4-0.6 part of a cutting agent, 0.3-0.6 part of a lubricating agent, 0.1-0.2 part of an enhancer, 0.6-0.8 part of a binder, 0.1-0.2 part of a tackifier, 0.5-0.8 part of an antiwear agent, 0.2-0.3 part of a processing agent and 0.1-0.2 part of a conditioning agent. According to a product prepared through the preparing method, the tensile strength and hardness of the product are improved; and meanwhile, by optimizing the process steps, the production efficiency is improved, and waste of energy resource is reduced.

Description

Technical Field

[0001] The invention belongs to the field of metallurgy technology, and specifically relates to an energy-saving high-performance powder metallurgy.

Background technique

[0002] The powder metallurgy process mainly consists of three steps. First, the main component material is decomposed into a powder composed of many fine particles; then, the powder is filled into the mold cavity, and a certain pressure is applied to form the desired part shape and The size of the compact; finally, the compact is sintered.

[0003] Because the main material of powder metallurgy is metal powder, and the raw material is decomposed into powder, the raw material needs to be continuously pulverized by the grinder, which causes huge power consumption and noise pollution. During the process of powder filling the mold cavity, a single mold cavity The amount of powder required is the same, but the amount of powder injected into the mold cavity is often abnormal in the mass production ...

Examples

preparation example Construction

[0041] The energy-saving high-performance powder metallurgy preparation method includes the following steps:

[0042] S1: Combine stainless steel powder, yttrium powder, molybdenum powder, zinc oxide, manganous sulfide, aluminum oxide, electrolytic copper, graphite powder, fatty acids, cutting agents, lubricants, strengthening agents, binders, tackifiers, and antiwear agents , The processing aids and regulators are introduced into the mixing barrel and stirred to form a mixed powder. After being evenly stirred, it is filtered through a filter screen. The particles in the mixed powder with a particle size larger than 140-160 mesh are separated and collected, then crushed and then screened. Then pour into each standard dose bucket for use;

[0043] The preparation method of the cutting agent includes the following steps:

[0044] Step 1. Combine cutting oil, tripropyl phosphate, calcium dinonylnaphthalenesulfonate, 2,6-di-tert-butyl p-cresol, dodecenyl succinic acid, triethanolamine b...

Embodiment 1

[0053] An energy-saving high-performance powder metallurgy, based on weight, made of the following raw materials: 160 parts of stainless steel powder, 5 parts of yttrium powder, 2.5 parts of molybdenum powder, 1.5 parts of zinc oxide, 1.5 parts of manganous sulfide, 1.2 parts of alumina, 1.2 parts of electrolytic copper, 0.9 parts of graphite powder, 4 parts of fatty acids, 0.5 parts of cutting agents, 0.5 parts of lubricants, 0.1 parts of strengthening agents, 0.7 parts of binders, 0.1 parts of tackifiers, 0.7 parts of antiwear agents, and processing aids 0.2 part, 0.1 part of regulator;

[0054] The particle size of the stainless steel powder, yttrium powder, molybdenum powder, zinc oxide, manganous sulfide, aluminum oxide, electrolytic copper, and graphite powder is 0.1-100 μm;

[0055] The cutting agent is based on weight and is made of the following raw materials: 15 parts of cutting oil, 11 parts of tripropyl phosphate, 5 parts of calcium dinonylnaphthalenesulfonate, and 8 pa...

Embodiment 2

[0075] An energy-saving high-performance powder metallurgy, based on weight, made of the following raw materials: 130 parts of stainless steel powder, 4 parts of yttrium powder, 2 parts of molybdenum powder, 1 part of zinc oxide, 1.2 parts of manganous sulfide, 0.9 parts of alumina, 0.8 part of electrolytic copper, 0.6 part of graphite powder, 3 parts of fatty acid, 0.4 part of cutting agent, 0.3 part of lubricant, 0.1 part of strengthening agent, 0.6 part of binder, 0.1 part of tackifier, 0.5 part of anti-wear agent, processing aid 0.2 part, 0.1 part of regulator;

[0076] The particle size of the stainless steel powder, yttrium powder, molybdenum powder, zinc oxide, manganous sulfide, aluminum oxide, electrolytic copper, and graphite powder is 0.1-100 μm;

[0077] The cutting agent is based on weight and is made of the following raw materials: 14 parts of cutting oil, 10 parts of tripropyl phosphate, 4 parts of calcium dinonylnaphthalenesulfonate, and 6 parts of 2,6-di-tert-butyl...

Technical Field

[0001] The invention belongs to the field of metallurgy technology, and specifically relates to an energy-saving high-performance powder metallurgy.

Background technique

[0002] The powder metallurgy process mainly consists of three steps. First, the main component material is decomposed into a powder composed of many fine particles; then, the powder is filled into the mold cavity, and a certain pressure is applied to form the desired part shape and The size of the compact; finally, the compact is sintered.

[0003] Because the main material of powder metallurgy is metal powder, and the raw material is decomposed into powder, the raw material needs to be continuously pulverized by the grinder, which causes huge power consumption and noise pollution. During the process of powder filling the mold cavity, a single mold cavity The amount of powder required is the same, but the amount of powder injected into the mold cavity is often abnormal in the mass production ...

Examples

preparation example Construction

[0041] The energy-saving high-performance powder metallurgy preparation method includes the following steps:

[0042] S1: Combine stainless steel powder, yttrium powder, molybdenum powder, zinc oxide, manganous sulfide, aluminum oxide, electrolytic copper, graphite powder, fatty acids, cutting agents, lubricants, strengthening agents, binders, tackifiers, and antiwear agents , The processing aids and regulators are introduced into the mixing barrel and stirred to form a mixed powder. After being evenly stirred, it is filtered through a filter screen. The particles in the mixed powder with a particle size larger than 140-160 mesh are separated and collected, then crushed and then screened. Then pour into each standard dose bucket for use;

[0043] The preparation method of the cutting agent includes the following steps:

[0044] Step 1. Combine cutting oil, tripropyl phosphate, calcium dinonylnaphthalenesulfonate, 2,6-di-tert-butyl p-cresol, dodecenyl succinic acid, triethanolamine b...

Embodiment 1

[0053] An energy-saving high-performance powder metallurgy, based on weight, made of the following raw materials: 160 parts of stainless steel powder, 5 parts of yttrium powder, 2.5 parts of molybdenum powder, 1.5 parts of zinc oxide, 1.5 parts of manganous sulfide, 1.2 parts of alumina, 1.2 parts of electrolytic copper, 0.9 parts of graphite powder, 4 parts of fatty acids, 0.5 parts of cutting agents, 0.5 parts of lubricants, 0.1 parts of strengthening agents, 0.7 parts of binders, 0.1 parts of tackifiers, 0.7 parts of antiwear agents, and processing aids 0.2 part, 0.1 part of regulator;

[0054] The particle size of the stainless steel powder, yttrium powder, molybdenum powder, zinc oxide, manganous sulfide, aluminum oxide, electrolytic copper, and graphite powder is 0.1-100 μm;

[0055] The cutting agent is based on weight and is made of the following raw materials: 15 parts of cutting oil, 11 parts of tripropyl phosphate, 5 parts of calcium dinonylnaphthalenesulfonate, and 8 pa...

Embodiment 2

[0075] An energy-saving high-performance powder metallurgy, based on weight, made of the following raw materials: 130 parts of stainless steel powder, 4 parts of yttrium powder, 2 parts of molybdenum powder, 1 part of zinc oxide, 1.2 parts of manganous sulfide, 0.9 parts of alumina, 0.8 part of electrolytic copper, 0.6 part of graphite powder, 3 parts of fatty acid, 0.4 part of cutting agent, 0.3 part of lubricant, 0.1 part of strengthening agent, 0.6 part of binder, 0.1 part of tackifier, 0.5 part of anti-wear agent, processing aid 0.2 part, 0.1 part of regulator;

[0076] The particle size of the stainless steel powder, yttrium powder, molybdenum powder, zinc oxide, manganous sulfide, aluminum oxide, electrolytic copper, and graphite powder is 0.1-100 μm;

[0077] The cutting agent is based on weight and is made of the following raw materials: 14 parts of cutting oil, 10 parts of tripropyl phosphate, 4 parts of calcium dinonylnaphthalenesulfonate, and 6 parts of 2,6-di-tert-butyl...

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