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Preparation method of vitrified small ball

A technology of vitrified microbeads and pearls, which is applied in the field of preparation of thermal insulation materials, can solve the problems that the surface of vitrified microbeads is not hard enough, the thermal insulation performance of vitrified microbeads is poor, and cannot meet the requirements of buildings, so as to achieve thermal insulation Good performance, hard appearance and long service life

Inactive Publication Date: 2011-09-28
绍兴市新科节能建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the thermal insulation performance of the vitrified microspheres prepared by the above-mentioned process is poor, and after one surface vitrification treatment, the surface of the vitrified microspheres is not hard enough and easy to be damaged, which cannot meet the ever-increasing architectural requirements

Method used

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  • Preparation method of vitrified small ball
  • Preparation method of vitrified small ball

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Embodiment 1

[0016] see figure 1 As shown, the present invention is a preparation method for preparing vitrified microbeads using a vitrification furnace. The vitrification furnace has 7 different temperature zones in sequence, and it includes the following process steps: surface softening → inner softening → crystallization water Gasification→Expansion without breaking the shell→Surface vitrification closed cells→Surface closed cells strengthened→Re-strengthened→The finished product is obtained. Specifically, (1) In the first stage of the vitrification furnace, the inorganic ore particles are placed in an ordinary furnace for surface softening. The specific model of the vitrification furnace used is RZ-540-12, and the softening temperature is approximately The temperature is 880°C-930°C, which lays the foundation for not breaking the shell during expansion. (2) In the second stage, the inorganic ore particles are further heated to soften the inner core, laying the foundation for increasi...

Embodiment 2

[0018] (1) In the first stage, the inorganic ore particles are placed in an ordinary vitrification furnace for surface softening. The temperature during softening is roughly 880°C-930°C, which lays the foundation for not breaking the shell during expansion. (2) In the second stage, the inorganic ore particles are further heated to soften the inner core, laying the foundation for increasing the vacuum degree of the vitrified microbeads. The softening temperature at this time is 950°C-1000°C. (3) In the third stage, the inorganic ore particles are further heated to vaporize the crystallization water. The gasification degree is 990°C-1040°C. Due to too much crystallization water, the gasification expansion force is too large, and the shell is easy to break Once the shell is broken, the vitrified microbeads will not produce a partial vacuum, their strength will decrease and their water absorption will increase; if there is too little crystal water and the gasification expansion for...

Embodiment 3

[0020] (1) In the first stage, the inorganic ore particles are placed in an ordinary vitrification furnace for surface softening. The temperature during softening is roughly 880°C-930°C, which lays the foundation for not breaking the shell during expansion. (2) In the second stage, the inorganic ore particles are further heated to soften the inner core, laying the foundation for increasing the vacuum degree of the vitrified microbeads. The softening temperature at this time is 950°C-1000°C. (3) In the third stage, the inorganic ore particles are further heated to vaporize the crystallization water. The gasification degree is 990°C-1040°C. Due to too much crystallization water, the gasification expansion force is too large, and the shell is easy to break Once the shell is broken, the vitrified microbeads will not produce a partial vacuum, their strength will decrease and their water absorption will increase; if there is too little crystal water and the gasification expansion for...

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Abstract

The invention relates to a preparation method of a vitrified small ball, which comprises the following processing steps of surface softening, inner softening, crystal water gasifying, expanding without breaking shell, superficial vitrifying cell-closing, superficial cell-closing reinforcing, reinforcing again and obtaining the finished product. The vitrified small ball prepared by the technologyhas hard surface, high vacuum and no water sucking, thereby having the advantages of high strength, low thermal coefficient, and the like.

Description

【Technical field】 [0001] The invention relates to a method for preparing a thermal insulation material, in particular to a method for preparing vitrified microspheres. 【Background technique】 [0002] Vitrified microbeads are an environmentally friendly inorganic lightweight thermal insulation material. In addition to the excellent properties of light weight, heat preservation, heat insulation and fire prevention, they also have non-combustible, high strength, low water absorption, good compatibility and long service life. The advantages. This product can be used as a lightweight aggregate in the new building material industry; as a partial substitute for floating beads in the lightweight refractory industry; as a substitute for glass microspheres in the emulsion explosives industry, it has extremely broad application prospects and can be widely used in industrial , agriculture, building materials, chemical industry, smelting, light industry and many other fields. [0003] ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B20/06
Inventor 尉卫祖尉锋
Owner 绍兴市新科节能建材有限公司