Method for synchronizing data acquired in hot continuous rolling process

A process and data collection technology, applied in the direction of comprehensive factory control, comprehensive factory control, electrical program control, etc., can solve the problem of difficult quantitative establishment of control process, difficult application of analysis methods, and debugging and analysis of multi-stage time-varying and complex time-delay systems Or the difficulty of quality analysis and other issues, to achieve the effect of simple application

Inactive Publication Date: 2012-01-18
UNIV OF SCI & TECH BEIJING
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Problems solved by technology

[0005] 3) Due to the hysteresis in the quality monitoring stage, the collected and recorded product quality parameters are not in a point-to-point relationship with the control variables and process parameters of each rack;
[0006] 4) Due to the reasons of speed-up and speed-down in the rolling process, there is no fixed time-delay influence relationship between data points between different racks;
[0007] The above characteristics increase the difficulty of debugging analysis or quality analysis of a class of multi-stage time-varying complex time-delay systems such as hot rolling
When quality defects occur, it is difficult to quantitatively establish the corresponding relationship between process variables and quality defects in the control process, making many effective analysis methods for synchronous systems difficult to apply

Method used

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  • Method for synchronizing data acquired in hot continuous rolling process
  • Method for synchronizing data acquired in hot continuous rolling process
  • Method for synchronizing data acquired in hot continuous rolling process

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Embodiment Construction

[0046] Below in conjunction with accompanying drawing, the embodiment of the present invention is described in detail: present embodiment implements under the premise of technical scheme of the present invention, has provided detailed implementation and specific operation process, but protection scope of the present invention is not limited to following embodiment.

[0047] This embodiment is applied to the synchronous processing of the process data acquisition system of a seven-stand hot continuous rolling and finishing mill. Such as figure 1 As shown, there are seven racks in total, and the quality monitoring stage is from the last rack , the frame stiffness coefficient is .

[0048] The high-dimensional control process variables and quality monitoring variables obtained from 7-stand monitoring, due to the multi-stage, time-varying, and time-delay effects of the manufacturing process, taking the rolling force observation variables as an example, the time-varying trend cu...

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Abstract

The invention discloses a high-dimension time sequence data synchronization method which is applied to a hot continuous rolling process, aims to solve the problems that the obtaining of the variables of different frames from a hot continuous rolling manufacturing process and other time sampling has hysteresis, time-varying and other phenomena so that the difficulty in quality detect cause analysis or control system debugging and optimization analysis is increased, builds spatio-temporal transformation relationship with the relationship among invariants in the hot rolling process, converts high-dimensional data which is sampled in equal time into synchronous sampling data with the same volume in a space, and establishes the spatial synchronous corresponding relationship of the high-dimensional data on strip steel. During a time-space conversion process, an undetermined coefficient in equal volume sample is first removed, then equal volume sampling is carried out with the spatio-temporal transformation relationship, and the sampling values of non-aligned points are estimated through an interpolation method during an equal volume acquisition process. A hot continuous rolling process is taken for an example to verify the effectiveness of the method, and the example shows that the synchronized data benefits to the quality defect cause analysis of some types of products.

Description

technical field [0001] The invention belongs to the product quality analysis technology of the metallurgical process, and is mainly used for the analysis and pretreatment of product quality defects in the hot continuous rolling product manufacturing process. Background technique [0002] Multi-stage time-varying complex time-delay systems are common systems in the process industry, such as hot rolling process, cold rolling process and so on. In these complex systems, isochronous sampling methods are generally used to record various control variables, process variables, and product quality parameters in the rolling process for the purpose of control system debugging or quality improvement analysis. Due to the multi-stage nature of the rolling process and the lag of quality observation data, the high-dimensional time-series data collected and recorded has the following characteristics: [0003] 1) The control variables of the same rack correspond to the same position of the p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCY02P90/02
Inventor 吕志民张学军宗胜悦张恺张向伟
Owner UNIV OF SCI & TECH BEIJING
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