Automatic winding control system for wide lead tape production line

An automatic control system and control system technology, applied in the direction of winding strips, thin material processing, transportation and packaging, etc., can solve problems that affect product quality, unfavorable production development of enterprises, and reduce work efficiency, so as to achieve a short period of transformation and production , Conducive to production development, high response speed effect

Inactive Publication Date: 2013-04-17
JIANGSU SANHUAN IND HLDG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, if the feeding speed of the tape feeding device becomes larger due to some influence, and the speed of the winding roller rotation is not adjusted accordingly, the lead tape will be piled up between the tape feeding device and the winding device, making the winding roller The lead tape roll is not wound within the expected tension range, which affects product quality
[0004] This situation will not occur in the manual winding that was manually operated before, but due to the use of visual inspection, the work efficiency is low and a lot of labor is consumed, and it has been eliminated under the trend of assembly line automation.
[0005] An existing type of winding is to calculate the winding speed according to the number of turns by setting the windi

Method used

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  • Automatic winding control system for wide lead tape production line
  • Automatic winding control system for wide lead tape production line
  • Automatic winding control system for wide lead tape production line

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0033] Example 1

[0034] Such as figure 1 As shown in Figure 5, the present invention is a wide lead strip production line winding automatic control system, which is arranged after the tape feeding device and includes a PLC control system and a winding device. The winding device is used to receive the lead tape fed by the tape feeding device. The automatic control system of the wide lead strip production line also includes a buffer mechanism 1 arranged between the belt feeding device and the winding device. The buffer mechanism 1 includes an angle sensor 5, a cylinder 6, a first pallet, a second pallet, and a belt pressing shaft 7 , The buffer mechanism 1 is in the shape of a triangle as a whole, two pallets respectively constitute two sides of the triangle, the cylinder 6 constitutes the third side of the triangle, the angle sensor 5 is arranged at the joint of the two pallets, the first pallet is fixed, and is around The other end of the second pallet rotated by the angle sen...

Example Embodiment

[0042] Example 2

[0043] Such as Image 6 As shown, the buffer mechanism 1 in this embodiment can be set between the rough rolling mill and the finishing rolling mill in the rolling process. Because the rolling speed of the rough rolling mill and the finishing rolling mill are different, lead may be caused between the rough rolling mill and the finishing rolling mill. In the case of belt 3 accumulation, the buffer mechanism 1 can effectively monitor the accumulation of lead belt 3, and the PLC control system controls less accumulation, so that the tension of the rolled lead strip meets product requirements. The other structures and control principles of this embodiment are the same as those of the first embodiment.

[0044]

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Abstract

The invention discloses an automatic winding control system for a wide lead tape production line. The automatic winding control system for the wide lead tape production line is arranged behind a tape feed device and comprises a PLC (programmable logic controller) control system, a winding device and a buffer mechanism arranged between the tape feed device and the winding device, the winding device is used for receiving lead tapes fed by the tape feed device, and the PLC control system judges tension change of the lead tapes by monitoring the state of the buffer mechanism and controls the winding speed of the winding device according to judging result so as to enable the tension of the lead tapes to be within an acceptable range. The buffer mechanism is composed of parts such as an angle transducer, supporting plates and a cylinder and can cooperate to monitor torque current and set automatic switching control so as to more accurately control tension and enable the tension to be within the acceptable range, thus overstretch or pull cut and the like can be avoided, and lead tape quality is guaranteed. Besides, the automatic winding control system for the wide lead tape production line is less in input and extremely short in modification and production cycles.

Description

technical field [0001] The invention relates to a control system for rewinding lead strips, in particular to an automatic control system for rewinding a wide lead strip production line. [0002] Background technique [0003] Existing lead strip production mainly includes processes such as refining lead, casting, strip cutting, rolling, drying, etc., and finally the finished lead strip is rolled to facilitate storage and transportation. In the winding process, there is usually a tape feeding device to make the lead tape continuously enter at a certain speed, and there is also a winding device to receive the incoming lead tape at a certain speed. The rotation of the winding roller is wound on the winding roller to complete the winding. However, if the feeding speed of the tape feeding device becomes larger due to some influence, and the speed of the winding roller rotation is not adjusted accordingly, the lead tape will be piled up between the tape feeding device and the win...

Claims

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Application Information

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IPC IPC(8): B65H23/18B65H23/195B65H19/26
Inventor 汪群华陶小龙
Owner JIANGSU SANHUAN IND HLDG CO LTD
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