Grinding crack diameter measurement method based on steel ball grinding crack gradient

A technology of diameter measurement and steel ball milling, which is applied in the direction of measuring devices, image data processing, instruments, etc., can solve the problems of time-consuming, labor-intensive, difficult to ensure measurement accuracy, labor-intensive, etc.

Inactive Publication Date: 2014-04-09
CHANGAN UNIV
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  • Abstract
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Problems solved by technology

However, the method has the following shortcomings: First, the measurement angle in the measurement process is difficult to ensure
The second is that the wear scar is almost impossible to be a regular circle, it is difficult to find the equivalent circle of the wear scar when measuring, and there will be a large error in the measured diameter
The third is that it is difficult to

Method used

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  • Grinding crack diameter measurement method based on steel ball grinding crack gradient
  • Grinding crack diameter measurement method based on steel ball grinding crack gradient
  • Grinding crack diameter measurement method based on steel ball grinding crack gradient

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Embodiment Construction

[0070] The wear scar diameter measurement method based on the steel ball wear scar gradient of the present invention specifically comprises the following steps:

[0071] Step S1: Place the steel ball and the white scale in the electronic scanning mirror, use the electronic scanning mirror to collect the color wear pattern F of the steel ball and the white scale to be tested, and input it into the computer, the collected steel The grinding pattern F is a 768×1024 RGB color image, and the scale is selected as a standard type with a nominal value of 0.5mm.

[0072] Step S2: Carry out grayscale processing on the steel ball wear scar image F to obtain a wear scar grayscale image f. The grayscale of the color image F is shown in formula 1:

[0073] f(x,y)=0.3·R(x,y)+0.59·G(x,y)+0.11·B(x,y) (Formula 1)

[0074] Among them, f is the wear spot grayscale image; f(x, y) is the gray value of the pixel (x, y); x and y represent the row and column of the pixel (x, y); 1≤x≤768, 1 ≤y≤1024,...

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Abstract

The invention discloses a grinding crack diameter measurement method based on the steel ball grinding crack gradient. The method specially includes the following steps of collecting a grinding crack image of a steel ball through a scanning mirror, inputting the grinding crack image into a computer, graying the colorful grinding crack image to obtain a grinding crack gray-scale map f, conducting scale detection to obtain a grinding crack scale initial map CC, calculating the length HD of a unit pixel, calculating the gradient of the grinding crack grey-scale map f to obtain a gradient map G of the grinding crack grey-scale map f, conducting binarization processing on the gradient map G to obtain gradient segmentation maps MG, conducting mathematical morphology closed operation on the gradient segmentation maps MG to obtain a gradient connection map OG, conducting mathematical morphology open operation on the gradient connection map OG to obtain a gradient grinding crack map CG, conducting fragment removing operation on the gradient grinding crack map CG to obtain a grinding crack initial map CM, conducting cavity filling operation on the grinding crack initial map CM to obtain a grinding crack map FM, and calculating the grinding crack diameter of the steel ball. The method is high in processing speed, high in measurement accuracy, capable of being conveniently stored for a long time as permanent data, and capable of being used for development work of novel lubricants.

Description

technical field [0001] The invention relates to a method for measuring the diameter of wear scars based on the gradient of steel ball wear scars. Background technique [0002] Lubricating oil is a liquid lubricant used in various machinery to reduce friction and protect machinery and processed parts. The quality of lubricating oil is mainly judged by viscosity, oxidation stability and lubricity. Viscosity is an index reflecting the fluidity of lubricating oil; oxidation stability indicates the anti-oxidation ability of the oil in the use environment; lubricity indicates the anti-friction performance of lubricating oil. Once the anti-wear performance of lubricating oil decreases, it will aggravate the wear and abrasion of high-temperature operating parts. Therefore, timely and accurate determination of the wear resistance of lubricating oil is particularly important for protecting machinery and prolonging its working life. [0003] The four-ball wear tester is used to eval...

Claims

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Application Information

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IPC IPC(8): G01B11/08G06T7/00G06T5/00
Inventor 肖梅彭朝林张雷韩光马登辉
Owner CHANGAN UNIV
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