A smart energy large-scale composite core pultrusion process and device

A technology of smart energy and pultrusion technology, which is applied in the manufacture of electrical components, circuits, cables/conductors, etc., can solve the problems of slow pultrusion speed, excessive surface resin curing, and insufficient internal curing degree of large-scale composite cores, etc., to achieve guaranteed Resin amount stability, reduced contact, and improved quality stability

Active Publication Date: 2017-12-22
FAR EAST CABLE +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, at present, the size of the large-scale composite core is too large, and the curing requires a higher temperature. There may be insufficient internal curing and excessive curing of the surface resin.
The number of fibers used in large-scale composite cores is large, and the fibers are immersed in resin in multiple layers at the same time, resulting in insufficient fiber impregnation. There must be defects inside the produced composite cores, which poses a great safety hazard when used; and large-scale The composite core pultrusion speed is too slow, the production efficiency is low, and the labor cost remains high

Method used

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  • A smart energy large-scale composite core pultrusion process and device

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Embodiment 1

[0025] See figure 1 , a smart energy large-scale composite core pultrusion device in this embodiment, including a yarn splitter 1, a main dipping tank 2, a extrusion roller 3, a yarn collector 4, a curing mold 5, a pre-curing mold 6, a first Secondary dipping tank 7, scraper 8, second secondary dipping tank 9 and pressure roller; main dipping tank 2 includes main dipping tank No. 1 slot 21 and main dipping tank No. 2 slot 22; pre-curing The mold 6 is arranged above the main dipping tank 2, and comprises a first pre-curing mold 61, a second pre-curing mold 62 and a third pre-curing mold 63 arranged in sequence; the scraper 8 includes a first scraper 81, a second The scraper 82 and the third scraper 83 are respectively arranged at the entrances of the three pre-curing molds. The yarn divider 1 includes a first yarn divider 11, a second yarn divider 12, a third yarn divider 13 and a fourth yarn divider 14, which are respectively arranged in the No. 2 slot 22 of the main dipping ...

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Abstract

The invention discloses a smart energy large-size composite core pultrusion process and device. The device comprises yarn dividing devices, a main resin dipping groove, resin extruding rollers, a yarn collecting device, a curing die, pre-curing dies, a first auxiliary resin dipping groove, resin scraping devices and a second auxiliary resin dipping groove. The main resin dipping groove comprises a first main resin dipping groove position and a second main resin dipping groove position; the pre-curing dies are arranged above the main resin dipping groove and comprise the first pre-curing die, the second pre-curing die and the third pre-curing die which are sequentially arranged; the resin scraping devices comprise the first resin scraping device, the second resin scraping device and the third resin scraping device and provided with inlets of the three pre-curing dies; and the smart energy large-size composite core pultrusion device comprises the main resin dipping groove with two groove positions and two auxiliary resin dipping grooves, most carbon fibers and all glass fibers are subject to resin dipping through the main resin dipping groove, a small part of carbon fibers are subject to resin dipping through the auxiliary resin dipping grooves, rein in the groove is not heated and is not prone to aging, and quality stability of a core stick is improved.

Description

technical field [0001] The invention relates to a pultrusion process and device for a large-scale composite core of smart energy. Background technique [0002] With the promotion of the application of composite wires, State Grid Corporation has developed a strong interest in large-scale composite wires. However, at present, the size of the large-scale composite core is too large, and curing requires a higher temperature. It may have insufficient internal curing degree and excessive curing of the surface resin. The number of fibers used in large-scale composite cores is large, and the fibers are immersed in resin in multiple layers at the same time, resulting in insufficient fiber impregnation. There must be defects inside the produced composite cores, which poses a great safety hazard when used; and large-scale The composite core pultrusion speed is too slow, the production efficiency is low, and the labor cost remains high. Contents of the invention [0003] The first o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/52B29C70/54H01B13/00B29B15/14
CPCB29B15/125B29B15/14B29C70/521B29C70/525H01B13/00
Inventor 陈涛徐静郑忠敏李世霞王东元
Owner FAR EAST CABLE
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