A kind of twisting method of high-efficiency two-for-one twisting ply machine

A plying machine and manufacturing method technology, which is applied to spinning machines, continuous winding spinning machines, textiles and papermaking, etc., can solve the problems of high production cost, troublesome replacement, poor production cycle capacity, etc., and achieve improved twisting Efficiency, not easy to get stuck

Active Publication Date: 2022-03-08
宁波市祥宇机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The twist length control method of the previous steel wire stranding machine is to use the ratio of the driving wheel and the driven wheel of the mechanical reduction box to adjust the gear reduction ratio and change the speed of the traction wheel, so as to control the twist length of the steel wire strand. The mechanical gear box is used to adapt to the production cycle, because different specifications of steel wire strands have different lay lengths, so every time the machine tool changes a specification of steel wire, technicians are required to match the ratio between the driving wheel and the driven wheel. The gear reduction ratio is not only troublesome to replace, but also needs to reserve the ratio of active and driven gears corresponding to various specifications of steel wires, and the production cost is high.
Another important defect is that the gear reducer needs to be maintained regularly, and the oil in the reducer needs to be replaced. If the sealing of the gear reducer is not in place, there will be oil leakage

Method used

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  • A kind of twisting method of high-efficiency two-for-one twisting ply machine
  • A kind of twisting method of high-efficiency two-for-one twisting ply machine
  • A kind of twisting method of high-efficiency two-for-one twisting ply machine

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] refer to Figure 1~Figure 9 , the present embodiment provides a kind of high-efficiency two-for-one twisting and plying machine, comprising plying machine 1, plying machine 1 comprises fuselage support 2 and left spindle device 3 and right spindle device 4 that are symmetrically installed on fuselage support 2, left spindle device 3 and the right spindle device 4 have the same structure; a cradle device 5 is installed between the left spindle device 3 and the right spindle device 4; the left spindle device 3 includes a hollow outer spindle 6, an inner spindle 7 and a rotating shaft fixed on the outer spindle 6 The bearing seat 8 and the inner mandrel 7 are rotatably fitted in the outer main shaft 6, which can greatly shorten the size in the axial direction compared with the side-by-side arrangement, thereby reducing the overall size of the entire device, simplifying the mechanism, and making the inner mandrel The overall rigidity with the outer main shaft is more stable...

Embodiment 2

[0047] refer to Figure 1~Figure 10 , the present embodiment provides a twisting method of a high-efficiency two-for-one twisting plying machine, which is realized based on the high-efficiency two-for-one twisting plying machine of Embodiment 1, including the following steps:

[0048] Step S001, start preparation; Install the pay-off wheel on the cradle device 5 of the stranding machine 1, and install the waste line take-up wheel on the take-up and pay-off table device 25; Step S002, winding; the pay-off wheel of the cradle device 5 The steel wire at the position is wound out to the traction wheel device 24 and the take-up and pay-off device 25 through the stranding machine 1 in turn; step S003, machine jogging debugging; start the whole equipment by jogging, and pass through the left spindle device of the stranding machine 1 3 and the right spindle device 4 rotate forward and reverse at the same speed to pre-twist the steel wire, and wind the waste wire formed before the stee...

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PUM

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Abstract

The present invention provides a twisting method for a high-efficiency two-for-one twisting ply machine, comprising the following steps: step S001, preparation for starting; step S002, winding; winding the steel wire through the twisting machine to the traction wheel device and the take-up and pay-off device in sequence ;Step S003, machine jogging debugging, start the whole equipment by jogging, pre-twist the steel wire, and wind up the waste wire formed before the steel wire is twisted into a finished product to the waste wire take-up wheel; Step S004, formal work Start; unload the waste line take-up reel, install the empty take-up reel, start the machine and start to twist; step S005, blanking; after finishing the fixed-length twisting system, unload the finished product take-up reel after twisting. The twisting method of the present invention can control the traction speed steplessly through the servo motor and the encoder, and can achieve the purpose of arbitrary twist length control; it is equipped with large and small bow belts, combined with a new winding method, through the outer main shaft and the inner core The shaft rotates positively and negatively at the same speed to realize the function of doubling the twist length and double the twisting efficiency.

Description

technical field [0001] The invention relates to the technical field of twisting machines, in particular to a twisting method for a high-efficiency two-for-one twisting machine. Background technique [0002] Steel wire twisting products are produced by rotating multiple monofilaments through twisting equipment. Generally, single-twisting machines and double-twisting machines are used for production, so the production efficiency of steel wire twisting is limited. [0003] The twist length control method of the previous steel wire stranding machine is to use the ratio of the driving wheel and the driven wheel of the mechanical reduction box to adjust the gear reduction ratio and change the speed of the traction wheel, so as to control the twist length of the steel wire strand. The mechanical reduction box is used to adapt to the production cycle, because different specifications of steel wire strands have different lay lengths, so every time the machine tool changes a specifica...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01H7/86D01H5/32D01H1/241
CPCD01H7/86D01H5/32D01H1/241
Inventor 李炜赵亮亮应琛波俞建军沈雷
Owner 宁波市祥宇机械有限公司
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