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Wear-resistant high-performance ceramic roller and preparation method thereof

A ceramic roller rod, high-performance technology, applied in the field of ceramic rollers, can solve the problems of poor high-temperature strength, poor wear resistance, thermal shock resistance to be improved, etc., to achieve increased strength, high production efficiency, and excellent wear resistance Effect

Active Publication Date: 2021-06-22
福建安溪马斯特陶瓷有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, it has become an urgent problem to provide a wear-resistant high-performance ceramic roller to improve the technical deficiencies of the current ceramic roller, such as poor wear resistance, poor high-temperature strength, and thermal shock resistance to be improved.

Method used

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  • Wear-resistant high-performance ceramic roller and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A wear-resistant high-performance ceramic roller rod and its preparation method

[0031] Wear-resistant high-performance ceramic rollers, including the following raw materials in parts by weight: fused mullite 15kg, fused alumina 20kg, sericite clay 10kg, modified zirconia sol 5kg, bauxite 5kg, silica sand 3kg , andalusite 3kg, carbon fiber 10kg, rare earth oxide 5kg, matrix oxide 15kg, binder 2kg; the particle size of the above-mentioned fused mullite 2 o 3 10kg, CaO 5kg, K 2 O3kg, MgO5kg, ZnO2kg, MoO 3 1kg.

[0032] In the present embodiment, the preparation method of the above-mentioned modified zirconia sol comprises the following steps:

[0033] (1), the ZrOCl 2 ·8H 2 After adding O into water and dispersing evenly, ZrOCl with a concentration of 30% was prepared 2 ·8H 2 O aqueous solution, the concentration of 10% ammonia solution was added to ZrOCl 2 ·8H 2 In the O aqueous solution, after stirring and dispersing evenly, add absolute ethanol for repeated w...

Embodiment 2

[0044] A wear-resistant high-performance ceramic roller rod and its preparation method

[0045] Wear-resistant high-performance ceramic roller rods, including the following raw materials in parts by weight: fused mullite 18kg, fused alumina 25kg, sericite clay 15kg, modified zirconia sol 8kg, bauxite 6kg, silica sand 4kg, red 4kg of pillar stone, 15kg of carbon fiber, 8kg of rare earth oxide, 16kg of matrix oxide, and 3kg of binder; the particle size of the above-mentioned fused mullite is 2 o 3 11kg, CaO 6kg, K 2 O3.5kg, MgO6kg, ZnO2.5kg, MoO 3 1.5kg.

[0046] In the present embodiment, the preparation method of the above-mentioned modified zirconia sol comprises the following steps:

[0047] (1), the ZrOCl 2 ·8H 2 After adding O into water and dispersing evenly, ZrOCl with a concentration of 30% was prepared 2 ·8H 2 O aqueous solution, the concentration of 10% ammonia solution was added to ZrOCl 2 ·8H 2 In the O aqueous solution, after stirring and dispersing evenly...

Embodiment 3

[0058] A wear-resistant high-performance ceramic roller rod and its preparation method

[0059] Wear-resistant high-performance ceramic rollers, including the following raw materials in parts by weight: fused mullite 18-25kg, fused alumina 30kg, sericite clay 20g, modified zirconia sol 10kg, bauxite 6.5g, silica sand 5kg, andalusite 5kg, carbon fiber 18kg, rare earth oxide 9kg, matrix oxide 17kg, binder 4kg; the particle size of the above-mentioned fused mullite 2 o 3 12kg, CaO 6kg, K 2 O4kg, MgO8kg, ZnO4kg, MoO 3 2.5kg.

[0060] In the present embodiment, the preparation method of the above-mentioned modified zirconia sol comprises the following steps:

[0061] (1), the ZrOCl 2 ·8H 2 After adding O into water and dispersing evenly, ZrOCl with a concentration of 30% was prepared 2 ·8H 2 O aqueous solution, the concentration of 10% ammonia solution was added to ZrOCl 2 ·8H 2 In the O aqueous solution, after stirring and dispersing evenly, add absolute ethanol for repea...

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Abstract

The invention relates to a wear-resistant high-performance ceramic roller and a preparation method thereof, by adjusting the weight parts of the raw materials and replacing common mullite and aluminum oxide with electric smelting mullite and electric smelting aluminum oxide, the finally prepared ceramic roller has excellent wear resistance and high temperature resistance, the addition amount of inorganic filler is adjusted and controlled, the strength of the ceramic roller is improved, but also the thermal stripping resistance of the ceramic roller is further enhanced. The invention further discloses a preparation method of the wear-resistant high-performance ceramic roller, a spiral extrusion molding process is adopted, continuous extrusion molding is achieved, the production efficiency is high, the compactness and mechanical strength of the ceramic roller are high, deformation and cracking of the ceramic roller are reduced from the aspect of process preparation, and various properties of the ceramic roller are improved.

Description

technical field [0001] The invention relates to the technical field of ceramic rollers, in particular to a wear-resistant and high-performance ceramic roller rod and a preparation method thereof. Background technique [0002] Due to the characteristics of small firing temperature difference, short firing cycle, high yield, low energy consumption and easy control, roller kiln has been widely used in the production of building sanitary ceramics, daily-use porcelain, special ceramics, and glass and metal annealing. Wide range of applications. In the roller kiln, the roller rod is the most critical refractory material. It is a refractory product made of clay and natural minerals through selection, crushing, mixing, molding, and calcination. It mainly plays the role of carrying and conveying in the kiln. The role of the product. At present, with the expansion of the application range of roller kilns and the production needs of large specifications and high output in the field o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/106C04B35/103C04B35/80
CPCC04B35/106C04B35/103C04B35/1015C04B2235/3463C04B2235/349C04B2235/3418C04B2235/5248C04B2235/3224C04B2235/3409C04B2235/3208C04B2235/3201C04B2235/3206C04B2235/3284C04B2235/3256C04B2235/96Y02P40/60
Inventor 吴维宾刘德峰许淑炎
Owner 福建安溪马斯特陶瓷有限公司
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