System, method and apparatus for recovering mining fluids from mining byproducts

a mining fluid and byproduct technology, applied in plasma welding apparatus, plasma technique, manufacturing tools, etc., can solve the problems of not eliminating all of the mining fluids and hydrocarbons in the solids control system, the cost of most drilling fluids directly proportional to the cost of crude oil, and the legacy cradle to grave liability of operators

Active Publication Date: 2016-12-06
FORET PLASMA LABS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The system effectively recovers valuable mining fluids and produces clean water, reducing diesel and natural gas emissions, and transforms mining byproducts into inert materials, thereby minimizing environmental impact and operational costs while achieving zero or reduced emissions.

Problems solved by technology

The cost of most drilling fluids is directly proportional to the cost of crude oil.
For example, formate drilling fluids manufactured by Cabot Corporation are extremely expensive but are environmentally safe, do not contain solids and can be used within high temperature and high pressure formations.
But these solids control systems do not remove all of the mining fluids and hydrocarbons from the mining byproducts.
However, Loss Circulation Material (“LCM”) and cement cannot be effectively treated in a vertical centrifuge.
Another treatment system uses thermal desorption units, which are are bulky and have many moving parts.
Likewise, thermal desorption units typically employ indirect heating, which is inefficient when compared to direct heating.
Both dryer types comminute the cuttings into very fine powders which makes it difficult to separate the base fluid from the fine cuttings.
Although Schlumberger markets a Zero Discharge thermal desorption TPS system, the system still only achieves a removal of Total Percent Hydrocarbons (TPH) of less than 0.5%.

Method used

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  • System, method and apparatus for recovering mining fluids from mining byproducts
  • System, method and apparatus for recovering mining fluids from mining byproducts
  • System, method and apparatus for recovering mining fluids from mining byproducts

Examples

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example 1

Black Liquor

[0077]Now referring to FIG. 6, a cross-sectional view of a Solid Oxide Plasma Arc Torch System 600 in accordance with another embodiment of the present invention is shown. A plasma arc torch 100 is connected to the cell 500 via an eductor 602. Once again the cell 500 was filled with a baking soda and water solution. A pump was connected to the first volute 31 of the plasma arc torch 100 via a 3-way valve 604 and the eductor 602. The eductor 602 pulled a vacuum on the cell 500. The plasma exiting from the plasma arc torch 100 dramatically increased in size. Hence, a non-condensable gas B was produced within the cell 500. The color of the arc within the plasma arc torch 100 when viewed through the sightglass 33 changed colors due to the gases produced from the HiTemper™ cell 500. Next, the 3-way valve 604 was adjusted to allow air and water F to flow into the first volute 31 of plasma arc torch 100. The additional mass flow increased the plasma G exiting from the plasma ar...

example 2

ArcWhirl® Plasma Torch Attached to Solid Oxide Cell

[0082]Referring now to FIG. 7, a cross-sectional view of a Solid Oxide Plasma Arc Torch System 700 in accordance with another embodiment of the present invention is shown. A plasma arc torch 100 is connected to the cell 500 via an eductor 602. Once again the cell 500 was filled with a baking soda and water solution. Pump 23 recirculates the baking soda and water solution from the outlet 416 of the hollow electrode 504 to the inlet 408 of the cell 500. A pump 22 was connected to the first volute 31 of the plasma arc torch 100 via a 3-way valve 604 and the eductor 602. An air compressor 21 was used to introduce air into the 3-way valve 604 along with water F from the pump 22. The pump 22 was turned on and water F flowed into the first volute 31 of the plasma arc torch 100 and through a full view site glass 33 and exited the torch 30 via a second volute 34. The plasma arc torch 100 was started by pushing a carbon cathode rod (−NEG) 32 ...

example 3

Phosphogypsum Pond Water

[0086]The phosphate industry has truly left a legacy in Florida, Louisiana and Texas that will take years to cleanup—gypsum stacks and pond water. On top of every stack is a pond. Pond water is recirculated from the pond back down to the plant and slurried with gypsum to go up the stack and allow the gypsum to settle out in the pond. This cycle continues and the gypsum stack increases in height. The gypsum is produced as a byproduct from the ore extraction process.

[0087]There are two major environmental issues with every gyp stack. First, the pond water has a very low pH. It cannot be discharged without neutralization. Second, the phosphogypsum contains a slight amount of radon. Thus, it cannot be used or recycled to other industries. The excess water in combination with ammonia contamination produced during the production of P2O5 fertilizers such as diammonium phosphate (“DAP”) and monammonium phosphate (“MAP”) must be treated prior to discharge. The excess ...

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Abstract

A system, method and apparatus for recovering mining fluids from mining byproducts uses a plasma arc torch and a screw feed unit. The plasma arc torch includes a cylindrical vessel, a first tangential inlet / outlet connected to or proximate to a first end, a second tangential inlet / outlet connected to or proximate to a second end, an electrode housing connected to the first end such that a first electrode is (a) aligned with a longitudinal axis of the cylindrical vessel, and (b) extends into the cylindrical vessel, and a hollow electrode nozzle is connected to the second end such that the hollow electrode nozzle is aligned with the longitudinal axis, the hollow electrode nozzle is partially disposed within the cylindrical vessel and outside the cylindrical vessel. The screw feed unit has an inlet and an outlet, the outlet aligned with the centerline and proximate to the hollow electrode nozzle.

Description

PRIORITY CLAIM AND CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This patent application is (a) a non-provisional application of U.S. patent application 61 / 762,308 filed on Feb. 8, 2013, and entitled “System, Method and Apparatus for Recovering Mining Fluids from Mining Byproducts”, and (b) a continuation-in-part application of U.S. patent application Ser. No. 13 / 633,128 filed on Oct. 1, 2012, entitled “Plasma Arc Torch Having Multiple Operating Modes”, which is a continuation-in-part application of U.S. patent application Ser. No. 12 / 371,575 filed on Feb. 13, 2009, now U.S. Pat. No. 8,278,810 (see below). This application also claims priority to PCT patent application PCT / US2013 / 062941 filed on Oct. 1, 2013, entitled “Plasma Arc Torch Having Multiple Operating Modes”.[0002]U.S. patent application Ser. No. 12 / 371,575 filed on Feb. 13, 2009, now U.S. Pat. No. 8,278,810, and entitled “Solid Oxide High Temperature Electrolysis Glow Discharge”, which is (a) a continuation-in-part applica...

Claims

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Application Information

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Patent Type & AuthorityPatents(United States)
IPC IPC(8): H05H1/26B23K10/02H05H1/48B23K10/00H05H1/34
CPCH05H1/34B23K10/00B23K10/006B23K10/02H05H1/48H05H2001/3431H05H1/3431H05H1/38
InventorFORET, TODD
OwnerFORET PLASMA LABS