Method for quickly adjusting heat flux of platinum channel and improving power-supply efficiency

A platinum channel and power efficiency technology, applied in the direction of the feeding trough, etc., can solve the problems of low power utilization rate of transformer direct electric heating gear design, inaccurate calculation of transformer parameters, high loop current, etc., to solve the problem of low power utilization and reduce Specifications, the effect of improving work efficiency

Active Publication Date: 2012-01-04
北京远大信达科技有限公司
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Problems solved by technology

[0007] The purpose of the present invention is to solve the technical problems in the prior art that the transformer parameters cannot be accurately calculated due to the high loop current, and more transformer specifications are required, and the design of the direct electric heating gear is too large, and the power utilization rate is low. A method to quickly adjust the heat flux of the platinum channel and improve the power supply efficiency is designed. Based on the adaptation structure of the transformer, the selection of the heating mode of the platinum channel and the structure of the channel flange, the transformer is set to two types and three specifications. The direct electric heating transformer is divided into two specifications, and the indirect electric heating transformer is set to the third specification. The tap structure on the primary side or the secondary side of the transformer is used to adjust the output voltage of the transformer through the combination of taps, and then accurately control the platinum load. temperature

Method used

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specific Embodiment

[0028] For a platinum channel, the direct electric heating current is 1500A, 2300A, 3500A, 4400A, 5200A and 6000A, the upper limit of the loop voltage is 9V, and the lower limit is 4V. The indirect electric heating current is 25A, and the voltage is 7V, 13V, 18V, 22V, 27V, 32V, 37V, 46V, 54V, then the transformer design is as follows:

[0029] The transformers for direct electric heating are divided into two specifications: 6000A and 3000A. The primary side voltage of the transformer is 760V, 507V, 380V, and the secondary side voltage is 10V. Since the power supply voltage is 380V, by switching different gears on the primary side of the transformer, three different output voltages of 5V, 7.5V and 10V can be obtained on the secondary side to meet the platinum load requirements.

[0030] For the thermal transformer with indirect electrical heating, the primary side is powered by 380V, the secondary side current is 30A, and the gears set by the secondary side voltage tap are: 0V,...

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Abstract

The invention provides a method for quickly adjusting the heat flux of a platinum channel and improving power-supply efficiency, which solves the technical problems that: because of incapability of accurately calculating transformer parameters caused by a relatively high loop current in the prior art, more transformer specifications are needed; the designed direct electric heating gear is a little big; and the electric energy utilization rate is a little low. The adopted technical scheme comprises the following steps of: dividing the adaptive transformer in each zone into two types of three-specification structure designs, namely, type A and type B according to the whole design requirements of the platinum channel, outputting adaptive power of each zone by adjusting in a range of between 60 and 90 percent of full load of the transformer according to the design requirements of each zone of the platinum channel, and allowing the full load of the transformer in the range of between 60 and 90 percent to output by means of the matched specification of the adaptive transformer, the combined adjustment technological parameter change of transformation or the electrical heating load ageing. The method of the invention avoids the technical problem that the electrical parameters of platinum load cannot be precisely calculated because of the overhigh loop current, and as the output voltage can be adjusted randomly and precisely, the method solves the problem of low electric energy utilization rate.

Description

technical field [0001] The invention belongs to the field of TFT-LCD glass substrate manufacturing and relates to a design method for a transformer with platinum as a load. The method can effectively improve the effect of electric heating and improve the efficiency of power supply. Background technique [0002] In the production process of TFT-LCD glass substrates, in order to reduce the composition heterogeneity and gas inclusions caused by the contact between glass liquid and refractories, platinum channels are usually used to connect the melting pool and molding equipment. The platinum channel is a device used to realize the clarification, homogenization, stirring and temperature regulation of the glass liquid. Each section of the platinum channel requires its specific function under the corresponding viscosity. Viscosity control is implemented through platinum channel temperature control. [0003] The temperature control of the platinum channel is achieved by electric ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03B7/07
Inventor 宋金虎郑权刘文泰李兆廷
Owner 北京远大信达科技有限公司
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