Method and apparatus for preparing semisolid slurry for automobile aluminium wheel through compound modification refinement and electromagnetic stirring

A semi-solid slurry and electromagnetic stirring technology, which is applied to chemical instruments and methods, mixer accessories, mixers, etc., can solve the problems of semi-solid slurry quality and efficiency, and achieve low equipment prices, strong practicability, The effect of simple pulping process

Active Publication Date: 2012-02-08
JIANGSU KAITE AUTO PARTS
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] This method starts with promoting grain nucleation and improving pulping efficiency, and adopts the technology of "melt composite refining modification + composite electromagnetic stirring" to solve the problems of quality and efficiency in the past semi-solid slurry preparation process. The specific process is as follows: :

Method used

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  • Method and apparatus for preparing semisolid slurry for automobile aluminium wheel through compound modification refinement and electromagnetic stirring
  • Method and apparatus for preparing semisolid slurry for automobile aluminium wheel through compound modification refinement and electromagnetic stirring
  • Method and apparatus for preparing semisolid slurry for automobile aluminium wheel through compound modification refinement and electromagnetic stirring

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Embodiment Construction

[0033] specific implementation

[0034] Firstly, alloy ingots are selected, heated and melted in a smelting furnace fueled by natural gas, and superheated alloys are prepared. The temperature of the superheated alloys is 110°C above the liquidus temperature; powder spraying and refining are carried out in the insulation room of the smelting furnace to make them clean and uniform in temperature. And the chemical composition is uniform, constant, and the segregation is small; then keep warm and stand still, waiting for use

[0035] Secondly, compound refinement and compound modification are carried out on the purified alloy melt, such as figure 1 The thermal insulation transfer package for the compound refinement treatment shown includes baffles (1), graphite rotors (2), conduits (3), graphite rotor drive motors (4), graphite rotor blades (5), thermal insulation transfer Including heating resistor (6), graphite rotor lifting drive motor (7), air intake duct (8), storage tank (9...

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Abstract

A method and an apparatus for preparing a semisolid slurry for an automobile aluminium wheel through compound modification refinement and electromagnetic stirring. The method comprises steps of: transferring alloy with degree of superheat of 100-120 DEG C into a transit bag, adding a refinement modification agent with high purity nitrogen by an injecting device, wherein the refiner is Al-Zr-B-O intermediate alloy with a granularity of 150-200 um, and the alterant is Al-Sr-RE complex alloy with a granularity of 200-2505 um; standing for 5-8 min, pouring into an electromagnetic stirring crucible when a temperature is 40-50 DEG above a liquidus, putting the crucible in an electromagnetic stirrer, and carrying out composite stirring through a crucible peripheral stirrer and central stirrer, wherein the peripheral stirrer has a frequency of 10-20 Hz, a power of 12 kw, a rate of 300-500 rmp and a time of 2-3 min, and the central stirrer has a frequency of 5-15 Hz, a power of 1-2 kw, a rate of 300-800 rmp and a time of 2-3 min; stopping stirring, when a melt temperature drops to 10-15 DEG C below the liquidus, to obtain a near sphaerocrystal structure semisolid aluminium alloy slurry. The method solves problems of nonuniform slurry and low pulping efficiency.

Description

technical field [0001] The invention relates to the technical field of semi-solid materials, in particular to a method and a device for preparing semi-solid slurry for automobile aluminum wheels through compound modification and refinement and electromagnetic stirring. Background technique [0002] Semi-solid refers to a two-phase state in which both a spherical solid phase and a fluid liquid phase exist in the alloy. Semi-solid forming technology is a new method of metal forming first proposed by Professor M.C.Flemings and Dr. D.B.Spencer of the Massachusetts Institute of Technology in the early 1970s. It is a metal or alloy in the temperature range between solidus and liquidus When it is subjected to vigorous stirring, the dendritic primary solid phase is fully broken, and a solid-liquid mixed slurry with a certain spherical primary solid phase uniformly suspended is obtained, and then processed. Compared with ordinary die-casting process, the use of semi-solid forming pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/02C22C1/06B01F13/10B01F15/06
Inventor 李萍胡因行管建国李光宇孔祥建
Owner JIANGSU KAITE AUTO PARTS
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