Ordinary electric bicycles mainly use the outer rotor brushless DC hub motor, which adopts a surface-mounted hidden pole structure, such as the rotor structure disclosed in the Chinese utility model patent "Electric Wheel Hub Motor" with the patent number ZL200820082308.5. This type of hidden pole motor The torque is derived from the
electromagnetic torque, so a large amount of
rare earth permanent magnets are required. The magnets required by this patent are closely pasted with N poles and S poles alternately. In fact, the adjacent areas where the two kinds of magnets are closely pasted The magnetic
force lines are directly connected without
coupling to the rotor, and the brushless motor realizes a 120°
conduction mode, so it is a waste to place the magnetic steel closely, but the production process of the magnetic steel mounting is simple
Another example is the Chinese utility model "
Adhesive magnetic steel ring between rotors of
electric vehicle motor" with patent No. 201020049324.1, which discloses such a structure. It is proposed to use the boss to control the installation of the magnetic steel. Although the amount of the magnetic steel is reduced, the motor cannot be driven by the
reluctance torque.
[0004] In addition, the Chinese invention application "
Electric Vehicle Motor" with the application number of 201110061396.7 discloses a method for reducing the amount of magnets used in
brushless motors of electric vehicles, reducing the number of magnets by half, and only installing magnets of the same polarity. Using the salient pole magnetically conductive convex body, it is claimed that the amount of magnetic steel can be greatly reduced, but this method is specified to be used for
brushless motors. The operation of
brushless motors requires a certain amount of
magnetic flux, and the air gap
magnetic flux density must meet the requirements for torque generation. The permanent magnet is used as the excitation source, and only one polarity of the magnet is used. The magnet must be thickened and widened. The actual saving effect may not exceed the former; secondly, the
magnetic circuit of the patented motor is no longer symmetrical , has the ability to generate
reluctance torque, but the patent does not mention the use of reluctance torque (it must be realized through a suitable control method, such as FOC control strategy); in addition, there is another problem in this patent The problem is that the magnetically conductive salient pole adopts a rectangular structure, and its shape has a great influence on the torque. When the rotor salient pole and the stator tooth top move in and out relative to each other, a large
torque ripple and positioning torque will be generated, resulting in Phase torque pulsation
noise is large, and the surface of the rotor is easy to wear, which affects its application effect on electric vehicles
[0005] At present,
electric vehicle motors still use brushless DC motors and related control methods. In this method, the position of the rotor is obtained by the Hall
position detector, and the three-phase windings are commutated and turned on in turn. The control method is simple, but there is a commutation Disadvantages such as large
torque ripple noise and large rotor
surface loss Algorithms represented by control schemes such as FOC and DTC have realized
sine wave drive control, and the motor
magnetic field has changed from a stepping method of brushless DC to a continuous and smooth
operation mode, with stable rotation and high efficiency, and can make good use of the motor reluctance rotation. Torque, increasing the output or reducing the amount of magnetic steel has been considered as the development direction of
electric bicycle drive control. However, this kind of high-
performance control has higher requirements for the detection accuracy of the rotor position. Installing an
encoder on the
electric bicycle to detect the position, due to the cost The problem appears unrealistic and cannot be accepted by the market
In addition, permanent magnet motors with salient polarity can easily implement position sensorless control technology, which saves position detection components, reduces
system cost and increases reliability. However, since position sensorless control technology is generally aimed at
sine wave driven Permanent magnet synchronous motors have certain requirements on motor
inductance, and it is difficult to apply salient pole brushless DC motors without optimization