Method for manufacturing wear-resistant antiskid dry-particle ceramic tile

A manufacturing method and technology of ceramic bricks, which are applied in the field of wear-resistant and non-slip dry-grained ceramic bricks, can solve the problems of being difficult to withstand long-term wear, affecting the effect of pattern decoration, and limited thickness of screen printing, so as to achieve surface anti-slip and improve Surface anti-skid performance, high decorative effect

Active Publication Date: 2013-12-11
JIANGXI HEMEI CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the process is simple, the disadvantage is that the thickness produced by screen printing is limited and it is difficult to withstand long-term wear; in addition, especially when the thickness of the anti-skid glaze layer increases, the transparency of the glaze layer decreases, which will affect the decorative effect of the pattern
[0004] CN200620155231.0 discloses "a kind of non-slip ceramic polished tile". The surface of the brick base is provided with a non-slip surface layer made of anti-skid material. A multi-layer composite structure with a variety of treatment methods, the disadvantage of this technology is that its anti-skid layer needs post-processing of finished bricks to realize

Method used

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  • Method for manufacturing wear-resistant antiskid dry-particle ceramic tile
  • Method for manufacturing wear-resistant antiskid dry-particle ceramic tile
  • Method for manufacturing wear-resistant antiskid dry-particle ceramic tile

Examples

Experimental program
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Effect test

Embodiment 1

[0046] Please refer to the attached figure 1 Shown, in the present embodiment, the manufacture method of described wear-resisting non-slip dry grain ceramic tile, comprises the following steps:

[0047] ⑴Molding the ceramic tile plane substrate for pattern decoration;

[0048] (2) Preparation of dry granules with wear-resistant and anti-skid properties;

[0049] (2.1) According to the formula of wear-resistant and non-slip dry granules, put the ingredients into a ball mill, add water and wet grind, spray and dry the slurry to make powder particles, with a particle size between 0.12mm and 0.40mm;

[0050] (2.2) Pack the powder particles in a sagger and send them into a kiln for calcination, the firing temperature is 900°C-1100°C, and the cycle is 120 minutes;

[0051] (2.3) Sieve the cooked powder particles to prepare particles with a particle size of 0.13 mm to 0.35 mm for subsequent use;

[0052] (3) Mix wear-resistant and non-slip dry granules, flashing dry granules, and ...

Embodiment 2

[0083] See attached figure 1 Shown, in the present embodiment, the manufacture method of described wear-resisting non-slip dry grain ceramic tile, comprises the following steps:

[0084] ⑴Molding the ceramic tile plane substrate for pattern decoration;

[0085] (2) Preparation of dry granules with wear-resistant and anti-skid properties;

[0086] (2.1) According to the formula of wear-resistant and non-slip dry granules, put the ingredients into a ball mill, add water and wet grind, spray and dry the slurry to make powder particles, with a particle size between 0.12mm and 0.40mm;

[0087] (2.2) Pack the powder particles in a sagger and send them into a kiln for calcination, the firing temperature is 900°C-1100°C, and the cycle is 120 minutes;

[0088] (2.3) Sieve the powder particles into particles with a particle size between 0.13mm and 0.35mm for later use

[0089] (3) Mix wear-resistant and non-slip dry granules, flashing dry granules, and transparent dry granules accord...

Embodiment 3

[0118] See attached figure 1 shown in this example, see the attached figure 1 Shown, in the present embodiment, the manufacture method of described wear-resisting non-slip dry grain ceramic tile, comprises the following steps:

[0119] ⑴Molding the ceramic tile plane substrate for pattern decoration;

[0120] (2) Preparation of dry granules with wear-resistant and anti-skid properties;

[0121] (2.1) According to the formula of wear-resistant and non-slip dry granules, put the ingredients into a ball mill, add water and wet grind, spray and dry the slurry to make powder particles, with a particle size between 0.12mm and 0.40mm;

[0122] (2.2) Pack the powder particles in a sagger and send them into a kiln for calcination, the firing temperature is 900°C-1100°C, and the cycle is 120 minutes;

[0123] (2.3) Sieve the powder particles into particles with a particle size between 0.13mm and 0.35mm for later use

[0124] (3) Mix wear-resistant and non-slip dry granules, flashing...

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Abstract

The invention relates to a method for manufacturing a wear-resistant antiskid dry-particle ceramic tile, which comprises the following steps: (1) forming a ceramic tile plane matrix and carrying out pattern decoration; (2) preparing dry particles with wear-resistant and antiskid properties; (3) mixing the wear-resistant antiskid dry particles, flashing dry particles and transparent dry particles according to a certain proportion for distribution; (4) applying the mixed dry particles to the surface of a decorative glazed body and spraying a temperature-resistant fixing agent; (5) conveying the obtained product to a roller kiln for firing and preparing the finished product of the ceramic tile through subsequent processes. According to the method for manufacturing the wear-resistant antiskid dry particle ceramic tile, the dry particles with good wear resistance are mixed with the transparent dry particles and the flashing dry particles, a dry powder distribution mode is adopted and the wear-resistant antiskid dry particles are bulged due to different melting performance of various dry particles in the firing process, so that the problems of wear resistance of the surface and thickness of a wear-resistant layer are solved; by distributing the transparent dry particles, a decorative pattern has a stereoscopic decorating effect under the covering of a glass layer, so that unification of wear-resistant and antiskid properties and decoration of the ceramic tile is achieved.

Description

technical field [0001] The invention relates to a method for manufacturing wear-resistant and non-skid dry grain ceramic tiles decorated with dry grains. Background technique [0002] The wear-resistant and anti-slip properties of ceramic tiles have attracted more and more attention from the society and consumers, and the research on their wear-resistant and anti-slip properties has become one of the main topics of scientific and technological innovation in the ceramic industry. [0003] CN201110359646.5 discloses a kind of "anti-slip printing glaze and its manufacturing method and application". Grinding anti-skid performance. Although the process is simple, the disadvantage is that the thickness produced by screen printing is limited and it is difficult to withstand long-term wear; in addition, especially when the thickness of the anti-skid glaze layer increases, the transparency of the glaze layer decreases, which will affect the decorative effect of the pattern . [00...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B41/81
Inventor 黄建平谢悦增邓建华满丽珠陈志川李可为
Owner JIANGXI HEMEI CERAMICS
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