Accurate assembly method for oblique cutting connection pipes on large-diameter metal cylinder

A metal cylinder and large-diameter technology, which is applied in metal processing, metal processing equipment, welding equipment, etc., can solve the problem that it is difficult to meet the requirements of accurate assembly and welding of obliquely inserted pipes on large-diameter metal cylinders, and the inability to meet the requirements of large-diameter metal cylinders. Problems such as the precise assembly of the upwardly inclined connecting pipe and the cylinder body achieve the effects of ensuring positional accuracy, reducing production costs, and high assembly accuracy

Active Publication Date: 2014-05-07
云南大为化工装备制造有限公司
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the assembly of cylinders and obliquely inserted pipes that require high assembly accuracy, even if precision CNC machine tools are used to mechanically open holes and process welding grooves on the cylinders, due to the existence of reserved gaps, the traditional wire drawing method cannot meet the requirements. Accurate combination of obliquely inserted connecting pipe and cylinder on diameter metal cylinder
[0007] Therefore, the traditional methods of mechanically cutting holes and using wire drawing methods to control the pairing accuracy of obliquely inserted pipes and cylinders are generally only suitable for the assembly and welding of obliquely inserted pipes on small-diameter metal cylinders, or for Assembling and welding of obliquely inserted pipes on cylinders that do not require high assembly accuracy, but it is difficult to meet the precise assembly and welding of obliquely inserted pipes on large-diameter metal cylinders

Method used

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  • Accurate assembly method for oblique cutting connection pipes on large-diameter metal cylinder
  • Accurate assembly method for oblique cutting connection pipes on large-diameter metal cylinder
  • Accurate assembly method for oblique cutting connection pipes on large-diameter metal cylinder

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Embodiment

[0026] φ4400mm crushed coal slag gasifier is a jacketed pressure vessel with an inner cylinder. Equipment specifications: the inner diameter of the cylinder is 4000 mm, the wall thickness is 75 mm, and the material is 13MnNiMoR; the inner diameter of the inner cylinder is 4150 mm, the wall thickness is 38 mm, and the material is Q345R. There are 6 tuyeres in the lower part of the cylinder body 10. The oblique plug-in pipes 7 with 6 tuyeres are evenly distributed along the furnace body. The inner diameter of the oblique plug-in pipes with 6 tuyeres is 300mm. The design drawing specifies the oblique plug of each tuyere. The angle between the axis of the plug-in tube and the vertical plane of the longitudinal axis of the barrel is β, and the angle error is only ±5′, and it is required that the axis of the oblique plug-in tube of the six air blast ports intersect the cylinder after assembly welding. The same point O on the longitudinal axis; the distance from point O to the bottom ...

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Abstract

Disclosed is an accurate assembly method for oblique cutting connection pipes on a large-diameter metal cylinder. A lower laser alignment hole seat, a positioning adjustment seat, a supporting pipe, a target plate seat, a target plate and an upper laser alignment hole seat are arranged by taking the bottom of a lower flange of a container as a datum, and laser beams are emitted from the lower laser alignment hole seat and penetrate a target hole and an upper laser alignment hole to determine the longitudinal axis of the cylinder. A scribing rod is mounted on the target plate seat, the included angle between the upper surface of the scribing rod and the upper surface of the target plate is adjusted into an angle stipulated by a design drawing, the centers of oblique cutting connection pipe holes are marked on the cylinder, and the oblique cutting connection pipe holes are formed. Connection pipe laser alignment hole seats are mounted on connection pipe flanges and inserted into the oblique cutting connection pipe holes of the cylinder, the laser beams are emitted by a laser collimator, penetrates hole in a top plate and a bottom plate of the hole seat and are intersected at the target hole in the target plate to perform welding, and the oblique cutting connection pipes on the large-diameter metal cylinder of pressure containers, metal pipelines and the like in petrochemical industry can be accurately assembled.

Description

Technical field [0001] The invention relates to an accurate assembly method of oblique plug-in pipes on a large-diameter metal cylinder, which is used for accurate assembly of oblique plug-in pipes on a large-diameter metal cylinder. A pair where the axis of the oblique plug pipe intersects the longitudinal axis of the cylinder at one point. It can be widely used in the manufacture of large pressure vessels and metal pipelines in the petroleum and chemical industries. Background technique [0002] Due to the requirements of the production process, there will be many oblique plug-in pipes on the cylinder body of the pressure vessel and the pressure pipeline. These oblique plug-in pipes are welded to the cylinder body through the oblique plug-in pipe hole opened on the cylinder body. The angle between the axis of the pipe and the plane perpendicular to the longitudinal axis of the cylinder requires precision. For some pressure vessels, due to the requirements of the production pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/02B23K37/053
CPCB23K31/02B23K2101/06B23K2101/12
Inventor 翁宇李安荣杨冬莲杨兴王会琼张文娟赵福刚雍石刚
Owner 云南大为化工装备制造有限公司
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