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Cooking utensil made from aluminum alloy strips produced by continuous thin gauge twin roll casting

a technology of aluminum alloy strips and utensils, which is applied in the direction of cooking-vessel materials, etc., can solve the problems of inability to meet the requirements of use, adverse effects of magnesium on the adhesion of enamel layers, and restrictive compositions, etc., and achieve equivalent formability and anisotropy, mechanical resistan

Inactive Publication Date: 2003-10-23
NOVELIS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

0013] The purpose of the invention is to obtain aluminium alloy strips with low Mg and Cu content which, at the as-cast state or at the cold rolled state, offer mechanical resistance which is distinctly greater than that of similar strips having the same composition obtained by conventional casting or thick-gauge continuous casting, and which also have at least equ

Problems solved by technology

Aside from the fact that the casting of these alloys, in particular their continuous casting, is fairly demanding, there are applications for which the presence of magnesium in substantial quantities is unacceptable.
This is the case for example with sheets intended for enamelled cooking utensils, in which magnesium has an adverse affect on the adherence of the enamel layer, or for strips intended for manufacturing heat exchanger blades brazed with a fluoride flux, since the magnesium diffuses on the surface and reacts with the flux.
This kind of composition may prove to be restrictive for some applications in which lesser content alloys are used such as 1050 or copper-free alloys.
The very unusual chromium and zirconium contents, especially when combined with an addition of magnesium, lead to high mechanical resistance but to the detriment of elongation which remains less than 10%, making these alloys unfit, even in the absence of magnesium, for the production of cooking utensils for example.

Method used

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  • Cooking utensil made from aluminum alloy strips produced by continuous thin gauge twin roll casting
  • Cooking utensil made from aluminum alloy strips produced by continuous thin gauge twin roll casting

Examples

Experimental program
Comparison scheme
Effect test

example 1

Influence of the Separating Force

[0031] On a continuous twin-roll 3CM casting machine made by Pechiney Aluminium Engineering, 5 alloys were cast whose chemical composition (by weight %) is given in table I:

1TABLE I Alloy Mn Fe Si Mg 8006 0.44 1.29 0.15 0.028 3003 1.1 0.40 0.10 --1050 -- 0.20 0.14 0.002 8011 -- 0.75 0.70 --1200 -- 0.55 0.20 --

[0032] In each case, measurements were taken of cast thickness, separating force per metre of strip width, compared with the limit value of 300-2000 / e, and the mechanical characteristics of the as-cast strip tensile strength R.sub.m (in MPa), yield strength at 0.2% R.sub.0.2 (in MPa), elongation A (%) and earing ration (%) according to standard NF-EN 1669 with a drawing ratio of 1.92. The results are grouped together in table II:

2TABLE II e Force 300 + R.sub.m R.sub.0.2 A R.sub.0.2 .times. Earing Alloy mm t / m 2000 / e MPa MPa % A ratio 8006 3.1 867 945 166 118 25 2950 2.8 3003 3.0 900 967 158 114 23 2622 4.4 1050 3.5 720 871 106 81 39 3159 4.0 801...

example 2

Influence of Cylinder Band Temperature

[0034] For alloys 1050 and 3003 a comparison was made of the mechanical characteristics of the cast strips at respective cylinder shell temperatures of 130.degree. according to the invention) and 700 (outside the invention). The results are given in table 3:

3TABLE III e R.sub.m R.sub.0.2 A R.sub.0.2 .times. Alloy (mm) temp (.degree.) (MPa) (MPa) (%) A 1050 3 130 106 81 39 3159 1050 3 70 105 80 29 2320 3003 3.5 130 158 114 23 2622 3003 3 70 149 114 18 2052

[0035] It is found that a high cylinder shell temperature contributes to increasing elongation without detriment to mechanical resistance.

example 3

Influence the Arc of Contact and Separating on Earing Ratio

[0036] The earing ratio was measured on strips cast to different thicknesses with different separating forces and arcs of contact of different lengths. The results are grouped together in table IV.

4TABLE IV e Force 300 + 2000 / e Arc of Earing Alloy mm t / m t / m contact mm ratio 8006 3.1 867 943 45 2.8 3003 3.0 937 967 45 3.2 8006 3.2 867 925 45 3.2 8006 3.1 833 945 45 2.4 3005 3.0 567 967 45 1.5 3005 2.35 833 1151 45 1.7 1050 1.95 727 1326 45.5 6.3 1050 1.7 767 1476 45.5 6.7 1050 4.0 930 800 52 4.7 1050 3.0 920 967 52 6.0 1050 3.1 1253 945 70 8.5 1050 3.5 720 871 53 4 8011 3.9 1019 813 57 9.0 1200 4.15 780 782 58 6.5 1200 4.15 769 782 58 5.4 1200 3.6 1055 856 62 8.8 8011 3.8 1440 826 55 7.5 8011 3.7 1440 841 56 8.2 1200 3.0 1230 967 55 12 8011 3.8 1104 826 57 7.6 8011 3.35 850 901 56 5.2 8011 3.55 979 862 56 9.5 8011 3.65 925 849 57 9.6

[0037] It is found that there is no correlation between the cast thickness and the earing rat...

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Abstract

The invention concerns a method for making aluminium alloy strips containing (by weight) at least 0.15 to 1.5% Fe and / or 0.35 to 1.9% Mn, with Fe+Mn<2.5% and optionally Si<0.8%, Mg<0.2%, Cu<0.2%, Cr<0.2%, Zn<0.2%, and other elements each <0.1% and <0.3 % in all, by continuous casting between two cylinders cooled and shrinked to a thickness ranging between 1 and 5 mm, the force applied to the cylinders during casting, expressed in tonnes per meter of strip width, being less than 300+2000 / e, e being the cast strip thickness in mm. The invention also concerns strips in alloy of the same composition, twin-roll cast between 1 and 5 mm thick and having a product R0.2 (MPa)xA (%) greater than 2500, and preferably than 3000.

Description

[0001] The invention concerns a method for making aluminium alloy strips with low magnesium and copper content, especially AlFeSi and AlMn alloys, by continuous thin gauge twin-roll casting (<5 mm). It also relates to strips of said alloys cast by thin gauge twin-roll casting, and optionally cold rolled, having high mechanical resistance, good formability and good anisotropy.STATE OF THE ART[0002] To obtain high mechanical resistance with aluminium alloys not requiring subsequent structural hardening, recourse is generally made to the addition of magnesium, as for the alloys of the 5000 series as per the Aluminium Association nomenclature. Aside from the fact that the casting of these alloys, in particular their continuous casting, is fairly demanding, there are applications for which the presence of magnesium in substantial quantities is unacceptable. This is the case for example with sheets intended for enamelled cooking utensils, in which magnesium has an adverse affect on the...

Claims

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Application Information

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IPC IPC(8): A47J36/02B22D11/06C22C21/00
CPCA47J36/02C22C21/00B22D11/0622
Inventor HOFFMANN, JEAN-LUCCORTES, MARCEL
Owner NOVELIS INC