Manufacturing process for porous material

a manufacturing process and porous material technology, applied in the preparation of sugar derivatives, sugar derivates, sugar derivatives, etc., can solve the problems of inability to simply overcome problems, inability to achieve high viscosity of solutions, and inability to obtain densifying materials

a manufacturing process and porous material technology, applied in the preparation of sugar derivatives, sugar derivates, sugar derivatives, etc., can solve the problems of inability to simply overcome problems, inability to achieve high viscosity of solutions, and inability to obtain densifying materials

US20060025585A1Inactive Publication Date: 2006-02-02GE HEALTHCARE BIO SCI CORP

Examples

Experimental program
Comparison scheme
Effect test

example 1

Preparation of High Viscosity Agarose Solution

[0064] An agarose solution is prepared in a batch reactor by adding 40 g of agarose to 1000 ml of distilled water under stirring at 95° C. After 2 h the solution is cooled to 60° C. and 5 ml of aqueous NaOH (50%) and 1.5 ml of 1,4-butane-dioldiglycidylether are added to the agarose solution. 1,4-Butane-dioldiglycidylether will now intra-molecularly and inter-molecularly cross-link the polysaccharide chains and the viscosity will increase continuously. When the desired viscosity is reached the cross-linking reaction is stopped by neutralisation with 60% acetic acid to pH=7. Before the reaction started the viscosity was 180 centipoise (60° C., pH 7-8) and after 3.5 h of reaction the viscosity was 1200 centipoise (60° C., pH 7-8) and after 5 h the viscosity was 2200 centipoise (60° C., pH 7-8).

[0065] The viscosity at 3.5 h is 670% of the viscosity of the starting agarose solution. At 5 h he viscosity is about 1200% of the starting agaros...

example 2

Solidifying the Agarose Solution to Beads (Gel) by Emulsification.

[0066] The emulsion media is made in an emulsion reactor by adding 45 g of ethyl cellulose (N-50 emulsifier) to 580 ml of toluene under stirring at 60° C. The dissolving of N-50 in toluene takes approximately 2 h.

[0067] The stirring is regulated to 115 rpm. 400 ml of agarose solution (1200 centipoise (60° C., pH 7-8)) from Example 1 is transferred to the emulsion media whereby drops of agarose solution are formed. After 0.5 h of emulsification the mixture is cooled during approximately 10 h to below 25° C. The beads were washed under stirring with ethanol 99.5%, which is decanted. Thereafter the beads were washed on a glass filter with ethanol 99.5% and distilled water.

Cross-Linking the Gel

[0068] 40 g Na2SO4 are added to a reactor containing a solution of 260 ml of gel (drained) and 65 ml distilled water under stirring. The reaction temperature is increased to 50° C. and 4 g of aqueous NaOH (50%) and 0.3 g of Na...

example 3

Solidifying the Agarose Solution to Beads (Gel) by Emulsification.

[0069] Analogous to Example 2. 60 g ethyl cellulose (N-50 emulsifier), 580ml toluene, and 400 ml agarose solution (2200 centipoise (60° C., pH 7-8)) from Example 1

Cross-Linking the Gel

[0070] Analogous to Example 2. 30 g of Na2SO4, 200 ml of gel (drained), 50 ml of distilled water, 3 g of aqueous NaOH (50%), 0.2 g of NaBH4, 27 ml of aqueous NaOH (50%) and 26 ml of epichlorohydrin.

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Abstract

A method for the manufacture of a solid porous separation material based on a polysaccharide, said method comprising the steps of: (a) providing an aqueous solution (I) of a polysaccharide, (b) solidifying the solution, preferably by transforming the solution to a gel, and (c) optionally cross-linking the polysaccharide, with the proviso that, if step (c) is present, steps (b) and (c) may be carried out simultaneously. The method is characterised in that the polysaccharide provided in step (a) is modified by being inter-molecularly cross-linked to an extent such that the viscosity of solution (I) is at least 110%, preferably at least 200%, of the viscosity of an aqueous solution (II) of the corresponding polysaccharide which has not been inter-molecularly cross-linked and which is present in the same concentration as the inter-molecularly cross-linked polysaccharide is in solution (I).

Description

CROSS REFERENCE TO RELATED APPLICATIONS [0001] This application is a continuation application of U.S. patent application Ser. No. 10 / 451,194 filed Jun. 19, 2003, which is a filing under 35 U.S.C. § 371 and claims priority to international patent application number PCT / EP2001 / 015014 filed Dec. 19, 2001, published on Jul. 11, 2002 as WO2002 / 053598 and also claims priority to Swedish patent application number 0004928-8 filed Dec. 29, 2000; the disclosures of which are incorporated herein by reference in their entireties.TECHNICAL FIELD AND BACKGROUND TECHNOLOGY [0002] The present invention is a method for the manufacture of a porous material from a polysaccharide. The starting polysaccharide used in the innovative method has been modified such that it will give an aqueous solution (solution I) which has a viscosity that is higher than the viscosity of the corresponding solution (solution II) in which the unmodified polysaccharide is present in essentially the same concentration. Other ...

Claims

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Application Information

Patent Timeline
02 Feb 2006
Publication
US20060025585A1
IPC
C08B37/00; C08J3/075; C08J9/28
CPC
C08B37/0039; C08J3/075; C08J2305/12; C08J2201/0544; C08J9/28
Inventors
BERG, HANS; CARLSSON, MATS