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Implantable medical devices comprising bio-degradable alloys with enhanced degradation rates

a biodegradable alloy and medical device technology, applied in the field of biodegradable materials, can solve the problems of many devices for fixing bones becoming problematic, limiting their internal use, and not always desirable long-lasting medical implants

Active Publication Date: 2019-12-12
THE UNITED STATES AS REPRESENTED BY THE DEPARTMENT OF ENERGY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent text describes an implantable medical device that has a design that maximizes the surface to mass ratio. This can lead to improved efficiency and performance of the device.

Problems solved by technology

Long lasting medical implants, however, are not always desirable.
Many devices for fixing bones become problematic once the bone has healed, requiring removal by means of subsequent surgery.
Similarly, short term devices such as tissue staples have to be removed after the tissue has healed, which limits their use internally.
However, none of the biodegradable polymeric materials developed to date have demonstrated sufficient strength to perform suitably when substantial loads must be carried by the material, when the material is required to plastically deform during implantation, or when any of the other native characteristic of metal are required from the material.
For example, the polyhydroxyalkanoate compositions described in U.S. Pat. No. 7,268,205 do not have sufficient strength on their own to bear weight and must be augmented by temporary fixation of bone segments.
In addition, biodegradable polymeric materials tend to lose strength far more quickly than they degrade, because the portions of the material under stress tend to be more reactive, causing preferential dissolution and breakdown at load-bearing regions.
Although ordinary steel compounds, unlike stainless steel, will degrade in biological fluids, they are not suitable for use in biodegradable implantable medical devices.
Rather, because of their large-grain structures, ordinary steels tend to break down by first degrading at grain boundaries, causing fissures and separations in the medical device, followed by rapid loss of strength and integrity and particulation.
Particulation of the medical device is extremely dangerous because it allows small pieces of the device to leave the area of implantation and become lodged in other tissues, where they can cause serious injury including organ failure, heart attack and stroke.
The use of ordinary steels in implantable medical devices is also complicated by the fact that ordinary steels typically contain alloying elements that are toxic when released in the body.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0111]Background: Biodegradable metal systems have been developed for use in cardiovascular, orthopedic, surgical and other applications. The advantage of biodegradable metals are that they have high strength and are dissolved by the body and excreted over time until they are completely eliminated from the body. These materials are extremely useful where an implant is needed for a short period of time, such as for bone fixation or artery repair, and can have negative impacts after healing has take place at the implant site. Stents can cause a stenotic lesion if left in place long after they no longer serve a function and bone fixation devices can cause long term discomfort and are frequently removed after they are no longer required. An example of a biodegradable metal system is U.S. Pat. No. 8,246,762 which discloses biodegradable metals for implant that degrade from the surface and consequently do not lose bulk properties of the non-degraded portion of the implant.

[0112]The degrad...

example 2

[0119]Fabrication of a biodegradable material with enhanced degradation rates may be facilitated through the use of a partial pressure of a gaseous reactive component during the fabrication process. For example, a procedure for the initial fabrication of a metal alloy is to place some or all of the desired components of the alloy into the crucible of a vacuum induction furnace, evacuate the furnace and melt the components under vacuum and / or with a partial pressure of argon. Without being bound to any particular theory, it is recognized in the present invention a partial pressure of argon can be used to minimize evaporative loss of the desired components and to prevent metal plasma forming in the furnace chamber which would cause damage to the furnace. After the alloy is fully melted and mixed, it is poured into a mold and cooled.

[0120]In some embodiments, it is desirable to add the some components of the metal alloy at a later stage of the melting process. To add components to the ...

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Abstract

The invention provides medical devices comprising high-strength alloys which degrade over time in the body of a human or animal, at controlled degradation rates, without generating emboli and which have enhanced degradation due to the presence of a halogen component. In one embodiment the alloy is formed into a bone fixation device such as an anchor, screw, plate, support or rod. In another embodiment the alloy is formed into a tissue fastening device such as staple. In yet another embodiment, the alloy is formed into a dental implant or a stent.

Description

CROSS-REFERENCE TO RELATED APPLICATION[0001]This application is a continuation application of U.S. application Ser. No. 14,213,855, filed on Mar. 14, 2014, which claims the benefit of and priority to U.S. Provisional Application No. 61 / 785,531, filed on Mar. 14, 2013, the contents of each which are hereby incorporated by reference in their entireties for all purposes.FIELD OF THE INVENTION[0002]The present invention relates to biodegradable materials useful for manufacturing implantable medical devices, specifically biodegradable compositions comprising iron reactive component containing metal alloys that can provide high strength when first implanted and are gradually eroded and replaced with body tissue.BACKGROUND OF THE INVENTION[0003]Medical devices meant for temporary or semi-permanent implant are often made from stainless steel. Stainless steel is strong, has a great deal of load bearing capability, is reasonably inert in the body, does not dissolve in bodily fluids, and is du...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): A61L27/04A61C8/00
CPCA61L27/042Y10T428/12292A61C8/0012A61L31/022A61L31/148A61L31/16
Inventor RADISCH, HERBERTJABLONSKI, PAUL
Owner THE UNITED STATES AS REPRESENTED BY THE DEPARTMENT OF ENERGY
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