Unsaturated polyester resin for molding compound of auto parts and manufacturing method thereof

A technology of polyester resin and auto parts, applied in the field of unsaturated polyester resin, can solve the problems of controlling the shrinkage rate of products not reaching the expected value, poor quality of orthophthalic acid, and high price of isophthalic acid. Achieve shrinkage reduction, increase flexibility, and high exothermic peak temperature

Inactive Publication Date: 2009-12-30
CHANGZHOU HUARUN COMPOSITE MATERIALS +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

From the raw materials (mainly from the dibasic acid or dibasic anhydride used), these resins can be divided into isophthalic and orthophthalic types. The dibasic acid used in isophthalic resins is isophthalic acid, and the reaction time is longer, plus The price of isophthalic acid is high, and it is not widely used in China at present; the ortho-phthalic resin uses phthalic anhydride, the reaction time is moderate, and the price of phthalic anhydride is much lower than that of isophthalic acid , so the ortho-phthalic resins are mainly used in China, but the quality of the ortho-phthalic resins is not good, and the gap with the iso-phthalic resins is obvious, especially the use of high-demand auto parts is limited.
On the other hand, the currently used low-shrinkage agent is mainly formed by dissolving polystyrene into styrene. Its advantage is that it can improve the colorability of the resin, but the shrinkage rate of the control product cannot reach the desired value ( Less than one thousandth), so it cannot be used to produce and manufacture products that require high dimensional accuracy in the automotive field

Method used

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  • Unsaturated polyester resin for molding compound of auto parts and manufacturing method thereof
  • Unsaturated polyester resin for molding compound of auto parts and manufacturing method thereof
  • Unsaturated polyester resin for molding compound of auto parts and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Synthesize the unsaturated polyester resin used for auto parts molding compound according to the following raw materials and production method, the specific formula of raw materials is:

[0033] Propylene glycol 181g

[0034] Diethylene glycol 170g

[0035] Dipropylene glycol 31g

[0036] Phthalic anhydride 119g

[0037] Maleic anhydride 311g

[0038] Styrene 330g;

[0039] The concrete synthetic steps are:

[0040] (1) Add propylene glycol, diethylene glycol and phthalic anhydride in the 1000ml four-necked bottle;

[0041] (2) Mix and heat up to effluent, control the temperature of the distillation head to be no more than 103°C, and the reaction temperature to be no more than 190°C until the acid value is 30-40mgKOH / g;

[0042] (3) After cooling down to 160°C, add dipropylene glycol and maleic anhydride;

[0043] (4) Continue to heat up, control the head temperature below 103°C, and the reaction temperature below 200°C until the acid value of the reactant is les...

Embodiment 2

[0047] Adopt the method for making as described in embodiment 1 to synthesize the unsaturated polyester resin that is used for auto parts molding compound, the concrete formula of raw material is:

[0048] Propylene glycol 182g

[0049] Diethylene glycol 169g

[0050] Dipropylene glycol 30g

[0051] Phthalic anhydride 120g

[0052] Maleic anhydride 310g

[0053] Styrene 333g

[0054] The resin that embodiment 1,2 makes has following table characteristic:

[0055]

Embodiment 3

[0057] Adopt the method for making as described in embodiment 1 to synthesize the unsaturated polyester resin that is used for auto parts molding compound, the concrete formula of raw material is:

[0058] Propylene glycol 178g

[0059] Diethylene glycol 171g

[0060] Dipropylene glycol 29g

[0061] Phthalic anhydride 118g

[0062] Maleic anhydride 316g

[0063] Styrene 335g.

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Abstract

The invention relates to a high molecular compound, in particular to an unsaturated polyester resin for molding compound of auto parts, which is prepared by dissolving a reaction product of the condensation reaction of propylene qlycol, diethylene qlycol, dipropylene glycol, phthalic anhydride and cis-butenedioic anhydride into styrene after the condensation reaction is completed. The invention has the advantages that: (1) the resin has good water resistance and flexibility through optimization combination on the premise that the cost of raw materials of the resin is not greatly increased, and products made of the resin have good anti-wet capacity and good mechanical property; (2) the reactivity of the resin is greatly enhanced so as to ensure that the surface of molding compound products after hot press molding has higher luster; (3) the resin is used together with a proper low-profile agent, and enables produced products to achieve zero shrinkage so as to ensure the accuracy of the size of the products; and the resin also can be used together with low-shrinkage agents in polystyrene so as to enhance stainability of the products; and (4) the reaction time can be shortened as well as the energy consumption and the manufacturing cost of the resin can be reduced by adopting phthalic anhydride.

Description

1. Technical field [0001] The invention belongs to the field of macromolecule chemical industry, and in particular relates to unsaturated polyester resin used for molding materials. 2. Technical background [0002] After decades of development, FRP products have changed from traditional manual production to highly mechanized molding production, and the production efficiency and product quality stability have been greatly improved. Of course, there are also requirements for unsaturated polyester resin. Very demanding. Most of the resins originally used for hand lay-up cannot meet the requirements of molding, such as insufficient reactivity of the resin, excessive shrinkage of the resin after curing, poor compatibility between the resin and the low-shrinkage agent, and so on. So so far, some resin production enterprises or research units have also developed unsaturated resins for different purposes according to the requirements of the molding process. From the raw materials ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G63/52C08G63/78
Inventor 包柏青曹建兴李秋萍
Owner CHANGZHOU HUARUN COMPOSITE MATERIALS
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