Production technology of pure spinning yarns of polyethylene fibers with ultra-high molecular weight

A polyethylene fiber, ultra-high molecular weight technology, applied in the direction of yarn, textiles and papermaking, etc., can solve the problems of difficulty in yarn formation, unfavorable processing of fiber spinning, weaving, dyeing, etc., and small cohesion between fibers, etc., to achieve superior strength , Improve the effect of taking

Inactive Publication Date: 2015-07-29
IANGSU COLLEGE OF ENG & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Ultra-high molecular weight polyethylene fiber has the characteristics of high modulus, high performance, corrosion resistance, and low density. It is one of the three high-performance fibers together with aramid fiber and carbon fiber. Molecular weight polyethylene fiber has smooth surface, small friction coefficient and poor crimp stability
These properties are unfavorable to fiber spinning, weaving, dyeing and other processing
In the spinning process, the main performances are: small cohesion between fibers, difficult yarn formation, low yarn strength, particularly prominent yarn hairiness, long hairiness, and poor yarn quality

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0012] A production process for pure spinning of ultra-high molecular weight polyethylene fibers, including the following process steps: firstly, antistatic, soft and humidifying pretreatment is performed on ultra-high molecular weight polyethylene fibers, followed by cleaning, carding and drawing in the first stage after the pretreatment , Secondary drawing, roving, spun yarn, and self-winding process to make ultra-high molecular weight polyethylene fiber pure spun yarn. The length of the ultra-high molecular weight polyethylene fiber is: 50mm.

[0013] In the antistatic soft humidification pretreatment, the water-soluble antistatic silicone oil SM-601 is formulated into a solution with a weight of 5%, and the spraying amount is calculated according to the water content of the fiber after spraying at 20%, evenly sprayed on the surface of the fiber, and tightly sealed with a plastic film. For wrapping, in order to fully infiltrate the emulsion into the fiber, it is artificiall...

specific Embodiment 2

[0018] A production process for pure spinning of ultra-high molecular weight polyethylene fibers, including the following process steps: firstly, antistatic, soft and humidifying pretreatment is performed on ultra-high molecular weight polyethylene fibers, followed by cleaning, carding and drawing in the first stage after the pretreatment , Secondary drawing, roving, spun yarn, and self-winding process to make ultra-high molecular weight polyethylene fiber pure spun yarn. The length of the ultra-high molecular weight polyethylene fiber is: 57mm.

[0019] In the antistatic soft humidification pretreatment, the water-soluble antistatic silicone oil SM-601 is formulated into a solution with a weight of 10%, and the spraying amount is calculated according to the water content of the fiber after spraying at 30%, evenly sprayed on the surface of the fiber, and tightly sealed with a plastic film. For wrapping, in order to fully penetrate the emulsion into the fiber, it is artificiall...

specific Embodiment 3

[0024] A production process for pure spinning of ultra-high molecular weight polyethylene fibers, including the following process steps: firstly, antistatic, soft and humidifying pretreatment is performed on ultra-high molecular weight polyethylene fibers, followed by cleaning, carding and drawing in the first stage after the pretreatment , Secondary drawing, roving, spun yarn, and self-winding process to make ultra-high molecular weight polyethylene fiber pure spun yarn. The length of the ultra-high molecular weight polyethylene fiber is: 54mm.

[0025]In the antistatic soft humidification pretreatment, the water-soluble antistatic silicone oil SM-601 is formulated into a solution with a weight of 7%, and the spraying amount is calculated according to the water content of the fiber after spraying at 26%, evenly sprayed on the surface of the fiber, and tightly sealed with a plastic film. For wrapping, in order to fully infiltrate the emulsion into the fiber, it is artificially...

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Abstract

The invention discloses a production technology of pure spinning yarns of polyethylene fibers with ultra-high molecular weight. The production technology comprises the following steps: firstly, performing preprocessing of antistatic softening and humidification on polyethylene fibers with ultra-high molecular weight; after preprocessing, successively performing procedures of blowing-carding, first drawing, secondary drawing, coarse spinning, fine spinning and automatic spooling so as to prepare the pure spinning yarns of polyethylene fibers with ultra-high molecular weight. The pure spinning yarns of the polyethylene fibers with ultra-high molecular weight, which are obtained from the production technology disclosed by the invention, have the properties of high strength, corrosion resistance, ultra-high softness, wear resistance, and the like.

Description

technical field [0001] The invention belongs to the technical field of new material pure spinning yarn, and in particular relates to a production process of ultra-high molecular weight polyethylene fiber pure spinning yarn. Background technique [0002] Ultra-high molecular weight polyethylene fiber has the characteristics of high modulus, high performance, corrosion resistance, and low density. It is one of the three high-performance fibers together with aramid fiber and carbon fiber. The molecular weight polyethylene fiber has a smooth surface, a small friction factor, and poor crimp stability. These properties are unfavorable to fiber spinning, weaving, dyeing and other processing. In the spinning process, the main manifestations are: small cohesion between fibers, difficult yarn formation, low yarn strength, particularly prominent yarn hairiness, long hairiness, and poor yarn quality. UHMWPE fiber has been unable to be spun into spun yarn because of its high modulus an...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/02
Inventor 陈志华
Owner IANGSU COLLEGE OF ENG & TECH
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