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A pipe fitting anti-deformation welding fixture and a method for preventing pipe fitting deformation by using the fixture

A welding fixture and anti-deformation technology, which is applied in the field of thermal processing of pipe fittings, can solve problems such as no effective preventive measures for pipe deformation, baking marks, and difficult correction of pipes, so as to avoid damage to the material and surface of pipe fittings and meet the scale of enterprises The effect of production, saving manpower and material resources

Active Publication Date: 2016-09-28
GUANGDONG YONGQIANG ALB INT FIRE FIGHTING ENGINE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Pipeline components (referred to as "pipe fittings") include main pipe fittings and multiple branch pipe fittings. During the production process, a large number of plasma cutting, welding and other thermal processing at different points are often involved. The resulting deformation of the pipe fittings is almost It is an unavoidable defect, and may even produce "boat-like warping" deformation, and the adjustment of deformed pipe fittings often requires a lot of manpower and material resources, but the effect is not satisfactory
The reason is that the metallographic structure of the workpiece adjusted by local high-temperature fire has changed, resulting in secondary defects such as brittle fracture, cracks, and baking marks on the pipe fittings.
[0003] At present, there are no effective preventive measures for the pipe deformation that occurs during the welding of pipe fittings, and effective prevention cannot be carried out in advance. Only manual or mechanical corrections can be made to the pipes that have undergone welding deformation afterwards.
However, manual or mechanical correction of pipes that have undergone welding deformation requires a lot of manpower, material resources and time, and the larger the pipe, the more difficult it is to make corrections. The resulting pipe fittings have large dimensional errors, which seriously affects the processing quality and quality of pipe fittings. Subsequent assembly and use

Method used

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  • A pipe fitting anti-deformation welding fixture and a method for preventing pipe fitting deformation by using the fixture
  • A pipe fitting anti-deformation welding fixture and a method for preventing pipe fitting deformation by using the fixture
  • A pipe fitting anti-deformation welding fixture and a method for preventing pipe fitting deformation by using the fixture

Examples

Experimental program
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Effect test

Embodiment 1

[0058] A pipe fitting anti-deformation welding fixture, such as Figure 1 to Figure 6 As shown, it includes a support 1 , a fixing device 2 arranged at one end of the support 1 for clamping and fixing the pipe, and an adjusting device 3 arranged at the other end of the support 1 for adjusting the clamped position of the pipe.

[0059] The support 1 is provided with several anti-deformation limiting blocks 4, the anti-deformation limiting blocks 4 include a bottom plate 41, a support plate 42 and an arc-shaped plate 43 arranged above the bottom plate 41, and the upper end of the support plate 42 is welded to the arc-shaped plate 43 , the lower end of the support plate 42 is welded to the bottom plate 41 , and a reinforcing rib 44 is also arranged between the arc-shaped plate 43 and the bottom plate 41 . The arc of the arc plate 43 is consistent with the arc of the pipe diameter to be processed, which is convenient for placing and clamping the pipe. One end of the bottom plate ...

Embodiment 2

[0068] The method of using a pipe anti-deformation welding fixture in this embodiment to prevent pipe deformation includes the following steps:

[0069] 1) Positioning and angle adjustment of pipe fittings:

[0070] Fix the two ends of the part to be processed of the main pipe fitting or the branch pipe fitting to the fixing device 2 and the adjusting device 3 at both ends of the support 1 respectively, and adjust the angle and position of the pipe fitting through the adjusting device 3;

[0071] 2) Arrange the position of the anti-deformation limit block 4:

[0072] In advance, judge which direction the pipe fitting will deform and move toward the support 1 according to the position where the pipe fitting needs to be subjected to thermal processing such as plasma cutting and welding. After determining the deformation direction of the pipe fitting, make the bending part of the reverse deformation limit block 411 is located on the support 1 on the side opposite to the deformat...

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Abstract

The invention relates to the technical field of thermal processing of pipe fittings, in particular to a pipe fitting anti-deformation welding fixture and a method for using the fixture to prevent pipe deformation, wherein the welding fixture includes a support, a fixing device for clamping and fixing a pipe fitting and a The adjustment device of the clamped part; a number of anti-deformation limit blocks are arranged on the support, and the anti-deformation limit blocks include a bottom plate, a support plate and an arc plate arranged above the bottom plate, and one end of the bottom plate is bent downward and extended There is a bending part used to prevent the deformation and movement of the pipe fitting in a certain direction, and the bending part is clamped with the support. Compared with the prior art, the fixture of the present invention has the advantages of anti-deformation function and simple operation, can effectively prevent the pipe fittings from being deformed in a certain direction during thermal processing such as welding, reduce the deformation correction process, reduce the error of the finished pipe fittings, and improve Processing quality of pipe fittings.

Description

technical field [0001] The invention relates to the technical field of pipe fitting thermal processing, in particular to a pipe fitting anti-deformation welding jig and a method for preventing pipe fitting deformation by using the jig. Background technique [0002] Pipeline components (referred to as "pipe fittings") include main pipe fittings and multiple branch pipe fittings. During the production process, a large number of thermal processes such as plasma cutting and welding at different points are often involved. The resulting deformation of the pipe fittings is almost It is an unavoidable defect, and it may even produce "boat-like warping" deformation, and the adjustment of deformed pipe fittings often requires a lot of manpower and material resources, but the effect is not satisfactory. The reason is that the metallographic structure of the workpiece adjusted by local high-temperature fire has changed, resulting in secondary defects such as brittle fracture, cracks, an...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/053
CPCB23K37/053B23K2101/06
Inventor 张伟豪李振兴张刘军
Owner GUANGDONG YONGQIANG ALB INT FIRE FIGHTING ENGINE
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