Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of low-temperature rolling production method of high-performance 20crmnti gear steel

A production method, low-temperature rolling technology, applied in the direction of metal rolling, metal rolling, temperature control, etc., can solve problems such as incompetence, high requirements for deformation resistance, increased production costs, etc., to achieve fine and uniform grain size , Optimizing the heating process system and saving production costs

Active Publication Date: 2020-08-14
DAYE SPECIAL STEEL CO LTD
View PDF5 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This paper specifically introduces the rolling process of combined steel, but does not specifically explain the temperature control and heating time of each heating section, and the steel type is ordinary combined steel, and does not mention the process production of gear steel
[0006] The existing technology has the following disadvantages for the 20CrMnTi rolling production method that reduces heating energy consumption: most iron and steel enterprises have not changed much in the heating process of 20CrMnTi gear steel, and adopt high-temperature heating (furnace temperature 1220-1280 ° C), high-temperature rolling Manufacturing method (rolling temperature 1150-1250 ℃), this process method not only wastes heating energy consumption, increases production cost, but also is not conducive to environmental protection. Sexuality is an inevitable trend in the future development of the steel industry
The main difficulties in adopting low-temperature heating and low-temperature rolling technology are: (1) The requirements for the anti-deformation ability of the main rolling mill equipment are high, and ordinary rolling mills are difficult to do; technology, its advantage is to improve the comprehensive mechanical properties of materials, but domestic iron and steel manufacturers are still in the groping stage

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of low-temperature rolling production method of high-performance 20crmnti gear steel
  • A kind of low-temperature rolling production method of high-performance 20crmnti gear steel
  • A kind of low-temperature rolling production method of high-performance 20crmnti gear steel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] The low-temperature rolling production method of the high-performance 20CrMnTi gear steel provided by the present embodiment requires a specification of 50mm for the finished product 20CrMnTi steel, including the following steps:

[0046] (1) Steel slab heating: Cut the 300×400×9000mm continuous casting slab and put it into a four-stage walking heating furnace for reheating by cold delivery, wherein the mass percentage of each component in the continuous casting slab is: C: 0.191 ; Si: 0.184; Mn: 1.005; Cr: 1.024; Ti: 0.057; P: 0.015; S: 0.012; Al: 0.023; N: 0.0055;

[0047] The temperature of the preheating section is 660°C, the temperature of the heating section is 1025°C, the temperature of the second heating section is 1080°C, and the temperature of the soaking section is 1128°C; the total heating time in this heating process is 3.5h, and the soaking time of the soaking section 55min;

[0048] (2) billet descaling: the heated billet is descaled with high-pressure w...

Embodiment 2

[0058] The low-temperature rolling production method of the high-performance 20CrMnTi gear steel provided by the present embodiment requires the specification of the finished product 20CrMnTi steel grade to be 80mm, including the following steps:

[0059] (1) Steel slab heating: cut the 300×400×9000mm continuous casting slab and put it into the heating furnace for reheating by red feeding method, wherein, the mass percentage of each content component in the continuous casting slab is: C: 0.195; Si: 0.219; Mn: 1.041; Cr: 1.103; Ti: 0.049; P: 0.012; S: 0.008; Al: 0.034; N: 0.0050;

[0060] The temperature of the preheating section is 620°C; the temperature of the heating section is 1030°C; the temperature of the second heating section is 1065°C; the temperature of the soaking section is 1135°C; the total heating time in the heating process is 4.0h, and the soaking time of the soaking section is 62min;

[0061] (2) Billet descaling: the heated billet is descaled with high-pressu...

Embodiment 3

[0071] The low-temperature rolling production method of the high-performance 20CrMnTi gear steel provided by the present embodiment requires a specification of 100 mm for the finished product 20CrMnTi steel, including the following steps:

[0072] (1) Steel slab heating: cut the 300×400×9000mm continuous casting slab and put it into the heating furnace for reheating by cold delivery method, wherein, the mass percentage of each content component in the continuous casting slab is: C: 0.201; Si: 0.196; Mn: 1.025; Cr: 1.054; Ti: 0.068; P: 0.020; S: 0.006; Al: 0.033; N: 0.0048;

[0073] The temperature of the preheating section is 680°C; the temperature of the heating section is 1040°C; the temperature of the second heating section is 1085°C; the temperature of the soaking section is 1125°C; the total heating time in the heating process is 4.2h, and the soaking time of the soaking section is 60min;

[0074] (2) Billet descaling: the heated billet is descaled with high-pressure wat...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
sizeaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the field of special steel production machining of metallurgical industries and particularly relates to a low-temperature rolling production method of high-performance 20CrMnTi gear steel. With 20CrMnTi continuous casting slabs as raw materials, the method comprises the following working processes of heating, descaling, rough rolling, continuous rolling, water penetrationand cold rolling, finish rolling of a rod material sizing reduction unit and cooling through a cold bed in sequence, and finally a finished product rod material is obtained. According to the low-temperature rolling production method of the high-performance 20CrMnTi gear steel, the heating technical system of a heating furnace is optimized, the heating energy consumption is reduced, the productioncost is reduced, and the environment is protected; the high-performance 20CrMnTi gear steel is obtained, grain size control, rigidity control and mechanical property control over the high-performance20CrMnTi gear steel are superior than control in a common rolling technology, the metallographic structure of the high-performance 20CrMnTi gear steel is ferrite and pearlite, the rigidity is generally 170-220 HBW, the grain size of the high-performance 20CrMnTi gear steel is small and even, the grain size of the rolled round steel at least reaches 9.0 grade, and the comprehensive mechanical properties of the high-performance 20CrMnTi gear steel are superior than those of the common rolling technology.

Description

technical field [0001] The invention belongs to the field of special steel production and processing in the metallurgical industry, and relates to a rolling process, in particular to a low-temperature rolling production method of high-performance 20CrMnTi gear steel. Background technique [0002] In recent years, with the rapid development of my country's economy, my country's automobile manufacturing industry and machinery manufacturing industry have developed rapidly. In this context, the amount and variety of gear steel are also increasing, and the quality requirements for gear steel are gradually increasing. 20CrMnTi gear steel has mechanical properties such as good hardenability, excellent low-temperature impact toughness, and good fatigue resistance. 20CrMnTi gear steel has always been the leading variety of gear steel in my country, and is widely used in gears, shafts, and pistons in China. spare parts. [0003] The publication number is CN106755869A, and the patent t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/18B21B37/74B21B45/08B21B45/02
CPCB21B1/18B21B37/74B21B45/0224B21B45/08B21B2201/02Y02P70/10
Inventor 李小龙周敦世
Owner DAYE SPECIAL STEEL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products