Steering shaft block type cold extrusion forming die and application

A forming die and cold extrusion technology, applied in the direction of metal extrusion dies, etc., can solve the problems of unstable concentricity between tooth-shaped blind hole D and boss C, unfavorable mass production, large tool loss, etc., to improve quality Effects on production efficiency, life improvement and loss reduction

Inactive Publication Date: 2019-01-11
太仓久进汽车零部件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The defects in the prior art are: when using the machined boss C and the tooth-shaped blind hole D, the machining allowance is large, the tool loss is large, the size is unstable, and the surface quality is poor; Blind hole D plus extruded tooth-shaped blind hole D improves the forming efficiency of the tooth shape, but due to its long process flow and long processing cycle, and the concentricity between the tooth-shaped blind hole D and the boss C is unstable, the scrap rate High, the production cost is high, so it is not conducive to mass production

Method used

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  • Steering shaft block type cold extrusion forming die and application
  • Steering shaft block type cold extrusion forming die and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] (a) Cutting

[0044] Select a cylindrical bar whose nominal weight is the same as that of the forging, and then cut it off by a circular saw to obtain the blank 3;

[0045] (b) Spheroidizing annealing

[0046] Carry out spheroidizing annealing treatment to blank 3 after blanking;

[0047] (c) shot blasting

[0048] Shot blasting the blank 3 after the spheroidizing annealing treatment by a drum type shot blasting machine to remove oxide scales and attachments on the surface of the blank (3);

[0049] (d) surface lubrication

[0050] Carry out surface lubrication treatment to the blank 3 after the shot blasting treatment, and the lubrication treatment includes the following steps:

[0051]Step 1. After heating the filming solution to 75°C, immerse the shot blasted blank 3 in the prepared filming solution for 13 minutes to keep the temperature of the filming solution at 75°C. The filming solution is formed by the film The chemical powder and water are configured accor...

Embodiment 2

[0058] (a) Cutting

[0059] Select a cylindrical bar whose nominal weight is the same as that of the forging, and then cut it off by a circular saw to obtain the blank 3;

[0060] (b) Spheroidizing annealing

[0061] Carry out spheroidizing annealing treatment to blank 3 after blanking;

[0062] (c) shot blasting

[0063] Shot blasting the blank 3 after the spheroidizing annealing treatment by a drum type shot blasting machine to remove oxide scales and attachments on the surface of the blank (3);

[0064] (d) surface lubrication

[0065] Carry out surface lubrication treatment to the blank 3 after the shot blasting treatment, and the lubrication treatment includes the following steps:

[0066] Step 1. After heating the filming solution to 78°C, immerse the shot blasted blank 3 in the prepared filming solution for 15 minutes to keep the temperature of the filming solution at 80°C. The filming solution is formed by the film The chemical powder and water are configured acco...

Embodiment 3

[0073] (a) Cutting

[0074] Select a cylindrical bar whose nominal weight is the same as that of the forging, and then cut it off by a circular saw to obtain the blank 3;

[0075] (b) Spheroidizing annealing

[0076] Carry out spheroidizing annealing treatment to blank 3 after blanking;

[0077] (c) shot blasting

[0078] Shot blasting the blank 3 after the spheroidizing annealing treatment by a drum shot blasting machine to remove the scale and attachments on the surface of the blank 3;

[0079] (d) surface lubrication

[0080] Carry out surface lubrication treatment to the blank 3 after the shot blasting treatment, and the lubrication treatment includes the following steps:

[0081] Step 1. After heating the filming solution to 80°C, immerse the shot blasted blank 3 in the prepared filming solution for 20 minutes to keep the temperature of the filming solution at 85°C. The filming solution is formed by the film The chemical powder and water are configured according to t...

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PUM

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Abstract

The invention discloses a steering shaft block type cold extrusion forming die and application. The forming die comprises an upper die, a lower die and a blank positioned between the upper die and thelower die, wherein the upper die comprises an upper concave die and an upper convex die positioned in the upper concave die; the lower die comprises a lower concave die positioned under the upper concave die, a spring seat positioned under the lower concave die, a nitrogen spring arranged between the lower concave die and the spring seat and a lower convex die penetrating through the center of the spring seat. The steering shaft block type cold extrusion forming method comprises the steps of blanking, spheroidizing annealing, shot blasting, surface lubricating and cold extruding, a steering shaft prepared by using the die has stable quality and high processing efficiency, can be molded once by using the process, so that the concentricity can be ensured, and the service life of the die canbe prolonged. The forming die has low processing cost, simple process flow, short processing cycle, and small subsequent cutting processing, and can meet the requirement of large-scale production.

Description

technical field [0001] The invention relates to a cold extrusion forming die, in particular to a steering shaft closed type cold extrusion forming die and its application. Background technique [0002] The automobile industry is an important pillar industry of the national economy and plays an important role in the development of the national economy and society. With the rapid development of automobile manufacturing technology, the requirements for the "quality" and "quantity" of auto parts are getting higher and higher. Improving the processing and forming quality of parts, mass production, reducing manufacturing costs, and reducing production energy consumption have become The development direction of automobile manufacturing industry. [0003] In the prior art, the steering shaft in the automobile steering system such as figure 1 As shown, the shape of the steering shaft is composed of a large end A and a small end B, and the large end A has a boss C and a toothed blin...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): B21C25/02B21C23/32
CPCB21C25/02B21C23/32
Inventor林明路
Owner太仓久进汽车零部件有限公司