High-efficiency automatic intelligent TV production system and production method

Abstract

The invention discloses a high-efficiency automatic intelligent TV production system, which comprises an assembly procedure management and control subsystem, an auxiliary production IE system, a material storage subsystem, a material storage system, an assembly manipulator and an assembly platform, wherein the assembly procedure management and control subsystem is used for carrying out procedure division on TV production; the auxiliary production IE system simulates materials, labor, production time and detailed production procedures needed for production in each procedure, and the simulated data are transmitted to the assembly manipulator controller; the material storage subsystem is used for recording and storing the materials needed in each procedure, and through setting a code on the material, code scanning for recording is carried out through a code scanning device; the assembly manipulator is connected with the assembly manipulator controller and the upper end is provided with aprocedure scanning device; and the assembly platform comprises a rotatable turntable, a corresponding carrier is arranged on the turntable, and a procedure code is stuck on the corresponding carrier.Through intelligent integration of material management and control, procedure simulation and the like, the TV production efficiency is improved, occupancy of human resources is reduced, and high-efficiency intelligent and automatic TV production is realized.

Description

technical field [0001] The present invention relates to intelligent production and automatic production technology. Specifically, it shows a high-efficiency automatic intelligent production system for TV. At the same time, it also shows a high-efficiency automatic intelligent production system for TV using a TV high-efficiency automatic intelligent production system. High-efficiency, automated and intelligent production methods for TV. Background technique [0002] The TV industry is in a stage of rapid development in China. According to statistics from UBS, the global TV market this year is worth nearly US$500 billion, and the shipment volume in 2016 reached 980 million units. According to statistics from the Ministry of Industry and Information Technology, there are currently more than 10,000 TV manufacturers in China. The assembly lines of these enterprises mainly realize product assembly through manual operation, and the degree of equipment automation is not high. The c...

AI Technical Summary

Problems solved by technology

The assembly lines of these enterprises mainly realize product assembly through manual operation, and the degree of equipment automation is not high. The current situation of TV production has seriously affected the development of smart TV in my country.

[0003] At this stage, there are management problems such as imperfect management, unsmooth information communication, and uncoordinated industrial chain in TV production on the Internet, especially the following problems in production management:

[0005] Due to the uncertainty of the production cycle and the untimely supply of materials, the controllability of the production plan is poor, and the pressure to deliver orders on time is high.

[0006] 2) Quality control is not strict

[0007] The quality awareness of employees is not high, and there is a phenomenon in the manufacturing workshop that the subsequent process inspection fails, resulting in a large amount of rework in the previous process

[0008] 3) High manpower consumption

[0009] The widely used production statistics and piecework wage calculation lead to a lot of manpower consumption in the warehouse management, quality inspection and logistics departments

[0010] 4) The process unit price and standard working hours of the product are unreasonable, and the improvement of the production process is slow

[0011] The production mode is relatively backward, and the production operation generally adopts the single-station or sub-line mode, which has low efficiency, long production cycle, and difficult quality control. Due to imperfect management, the efficiency of assembly line operation is far below the national advanced efficiency level