Rotary machinery rolling bearing vibration signal noise reduction demodulation method

A technology of rolling bearings and rotating machinery, which is applied in the testing of mechanical components, pattern recognition in signals, and computer components, etc. It can solve the problems of signal demodulation and affecting fault diagnosis, etc., and achieves strong operability, Ease of practical application and fast calculation speed

Active Publication Date: 2022-05-13
ZHEJIANG UNIV +1
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Problems solved by technology

However, this type of noise reduction method is only applicable to the situation where the signal and noise are in different frequency bands or the fault characteristic signal is concentrated in a narrower frequency band.
For complex system vibration signals, it is often unavoidable that the system signal and the noise signal overlap each other in the frequency band. If the fault signal cannot be effectively extracted, further signal demodulation and fault diagnosis are out of the question.
Therefore, the traditional method has great limitations when dealing with vibration signals of complex systems, which affects the subsequent fault diagnosis work.

Method used

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  • Rotary machinery rolling bearing vibration signal noise reduction demodulation method
  • Rotary machinery rolling bearing vibration signal noise reduction demodulation method
  • Rotary machinery rolling bearing vibration signal noise reduction demodulation method

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specific Embodiment

[0060] The specific embodiment implemented according to the complete method of content of the present invention is as follows:

[0061] Step (1): collect the bearing vibration signal, and calculate the discrete Fourier transform of the original collected signal x(n)

[0062] The vibration signal of a rolling bearing with an outer ring fault is measured by the acceleration sensor to obtain the original acquisition signal, and the sensor measurement data collected by the data acquisition card is sent to the host computer for processing. The sampling frequency of the vibration signal is 8kHz, and the sampling duration is 2.5s. During data acquisition, the acceleration sensor is installed on a fixed bearing bracket.

[0063] Computes the discrete Fourier transform of the raw acquired signal.

[0064] Step (2): Use a set of filter window functions from the discrete Fourier transform of the original acquisition signal Extract a total of K component signals in the frequency dom...

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Abstract

The invention discloses a bearing fault diagnosis method based on a vibration signal of a rolling bearing of a rotating machine. A vibration signal of a rolling bearing of a rotating machine is collected as an original collection signal, and a series of component signals are extracted from the original collection signal; calculating a cross correlation coefficient between the series of component signals and the original acquisition signal, weighting the component signals by using the cross correlation coefficient, and calculating a weighted sum to obtain a reconstructed signal; and demodulating the reconstructed signal to obtain an energy sequence, and judging the fault condition of the rolling bearing of the rotating machine according to the discrete Fourier transform spectrum of the energy sequence. The diagnosis result obtained through the method can obviously weaken background noise and highlight bearing fault features, and the method has the advantages that the number of parameters needing to be manually selected is small, parameter robustness is high, and calculation is easy, convenient and rapid.

Description

technical field [0001] The invention belongs to the field of fault diagnosis of rolling bearings of rotating machines, and relates to a bearing fault processing method for vibration signals of rolling bearings of rotating machines, in particular to a method for extracting fault characteristic frequencies of rolling bearings from vibration signals of rotating machines, a signal noise reduction demodulation method and a fault diagnosis method . Background technique [0002] In rotating machinery equipment, bearings are the key components to ensure the healthy and stable operation of the equipment. About 30% of the rotating machinery failures are caused by the poor state of the bearings. The performance of the bearings directly affects the life and reliability of the equipment. Vibration analysis is the most commonly used method for bearing fault diagnosis. When performing rolling bearing fault diagnosis, the early minor fault information contained in the vibration signal of ro...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): G01M13/045G06K9/00
CPCG01M13/045G06F2218/04G06F2218/08
Inventor夏长亮石项夫夏志凌胡凯波沈燚明张振於立峰崔娜史婷娜
OwnerZHEJIANG UNIV