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Method for solving internal defect of small-area-reduction-percentage rolled piece and cross wedge rolling mold of method

A technology of cross wedge rolling and shrinkage rate, applied in the direction of rolls, metal rolling, manufacturing tools, etc., can solve the problems of reducing the widening angle, increasing the length of the die roll surface, and the forming angle effect is not significant.

Active Publication Date: 2016-05-11
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Usually, the center defect can be controlled by changing the process parameters of the mold, but for the rolled piece with small section shrinkage, the effect of changing the forming angle is not significant, and reducing the widening angle will lead to an increase in the length of the roll surface of the mold

Method used

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  • Method for solving internal defect of small-area-reduction-percentage rolled piece and cross wedge rolling mold of method
  • Method for solving internal defect of small-area-reduction-percentage rolled piece and cross wedge rolling mold of method
  • Method for solving internal defect of small-area-reduction-percentage rolled piece and cross wedge rolling mold of method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] By changing the height of the top surface of the cross-wedge rolling die, the parts with small reduction of area are formed to solve the core defects. The original diameter d of the rolled piece is 40mm, and the reduction of area is 28%. When the mold is processed, the height of the top surface of section A between the wedging position of the mold and the subsequent 65mm is increased by δ to 0.1mm. Then lower the top surface of the mold to the target height, leave a 100mm finishing area of ​​section B and then empty the part after rolling; heat the billet to the rolling temperature, and send it between the above two cross-wedge rolling dies. Make a rotary motion on the bottom, and roll it into a small section reduction rate rolling piece without center defects.

Embodiment 2

[0033] By changing the height of the top surface of the cross-wedge rolling die, the parts with small reduction of area are formed to solve the core defects. The original diameter d of the rolled piece is 100mm, and the area reduction rate is 25%. When the mold is processed, the height of the top surface of section A between the wedging position of the mold and the subsequent 300mm is increased by δ to 0.3mm. Then lower the top surface of the mold to the target height, leave a 280mm section B finishing area, and then empty the part after rolling; heat the billet to the rolling temperature, and send it between the above two cross-wedge rolling dies. Make a rotary motion on the bottom, and roll it into a small section reduction rate rolling piece without center defects.

Embodiment 3

[0035] By changing the height of the top surface of the cross-wedge rolling die, the parts with small reduction of area are formed to solve the core defects. The original diameter d of the rolled piece is 210mm, the reduction of area is 20%, and the height of the top surface of section A between the wedging position of the mold and the subsequent 990mm is increased by 1mm during the mold processing. Then lower the top surface of the mold to the target height, leave a 660mm section B finishing area, and then empty the part after rolling; heat the billet to the rolling temperature, and send it between the above two cross wedge rolling dies. Make a rotary motion on the bottom, and roll it into a small section reduction rate rolling piece without center defects.

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PUM

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Abstract

The invention belongs to the technical field of metal plastic molding, and particularly provides a method for solving the internal defect of a small-area-reduction-percentage rolled piece and a cross wedge rolling mold of the method. The cross wedge rolling mold is designed, wherein according to the determined target height H and the rolled piece original diameter d, the 0.5-1.5 Pi d protruding end face from the wedging position of the mold to the rear portion of the mold serves as a molded top face heightening segment, the top face height of the molded top face heightening segment is increased by delta, the value of the delta ranges from 0.2%d to 0.8%d, and the unit is mm; and then a slope is adopted, the molded top face heightening segment is in natural transition to an oval releasing finishing segment, and a blank is heated to the rolling temperature and is conveyed to the position between two cross wedge rolling molds obtained through design. By the adoption of a small-area-reduction-percentage shaft part produced through the cross wedge rolling mold design method, the internal defect easily and generally appearing can be overcome, the internal quality problem of the cross wedge rolling small-area-reduction-percentage shaft part is simply and effectively solved, the blank does the rotational motion under the effect of the mold, and the rolled piece with the small area reduction percentage is manufactured in a rolled manner.

Description

technical field [0001] The invention belongs to the technical field of metal plastic forming, and in particular provides a method for solving the center defect of a rolling piece with a small section shrinkage rate and its wedge, which is adapted to solve the problem of the center defect of a rolling piece with a small section shrinkage rate in cross-wedge rolling. Cross rolling die. technical background [0002] The cross-wedge rolling process has the advantages of high efficiency, material saving, and good production environment. It has been widely used in forming solid shaft parts. One of the main problems of the parts, especially the small reduction of area, is the greater chance of loose and cavities in the rolled parts. When cross-wedge rolling forms a rolled piece with a reduction in area of ​​less than 30%, the surface of the rolled piece is deformed, it is not easy to penetrate into the inside, and the metal axial flow is difficult. Part of the metal accumulates i...

Claims

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Application Information

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IPC IPC(8): B21B1/00B21B13/06B21B27/02
CPCB21B1/00B21B13/06B21B27/02
Inventor 杨翠苹胡正寰王宝雨刘晋平郑振华
Owner UNIV OF SCI & TECH BEIJING
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