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Multi-axis linkage spraying device and spraying method for thermal barrier coating on surface of special-shaped structural parts

A technology of thermal barrier coating and multi-axis linkage, which is applied in the direction of spraying devices, etc., to achieve the effects of good coating quality, reducing the limitation of thermal spraying, and low consumption

Active Publication Date: 2021-06-11
AEROSPACE RES INST OF MATERIAL & PROCESSING TECH +1
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Problems solved by technology

[0004] The technical problem solved by the present invention is: aiming at the defects existing in the prior art, the present invention provides a multi-axis linkage spraying device and automatic spraying method for the thermal barrier coating on the surface of special-shaped structural parts, which can realize the thermal barrier coating of complex special-shaped parts in one time Spraying forming, uniform thickness distribution of special-shaped surface coating, high coating production efficiency

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  • Multi-axis linkage spraying device and spraying method for thermal barrier coating on surface of special-shaped structural parts
  • Multi-axis linkage spraying device and spraying method for thermal barrier coating on surface of special-shaped structural parts
  • Multi-axis linkage spraying device and spraying method for thermal barrier coating on surface of special-shaped structural parts

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Embodiment Construction

[0032] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0033] like figure 2As shown, the present invention provides a multi-axis linkage spraying device for thermal barrier coatings on the surface of special-shaped structural parts, comprising a three-dimensional modeling unit 10, a multi-axis linkage plasma spraying unit 20 and a thickness monitoring and feedback unit 30; the three-dimensional modeling unit 10 The three-dimensional mesh model used for the external shape of the workpiece to be sprayed 40 is established, the external shape of the workpiece to be sprayed is scanned and photographed in three-dimensional, and point cloud data is obtained after multiple scans. The three-dimensional grid model; the multi-axis linkage plasma spraying unit 20 is used for profiling spraying trajectory preparation according to the external shape of the workpiece 40, and the three-dimensional grid model gener...

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Abstract

A multi-axis linkage spraying device and spraying method for a thermal barrier coating on the surface of a special-shaped structural part. The multi-axis linkage spraying device includes a three-dimensional modeling unit, a multi-axis linkage plasma spraying unit, and a thickness monitoring and feedback unit; the multi-axis linkage automatic spraying method, The method comprises the following steps: 1) three-dimensional modeling; 2) off-line programming of profiling spray trajectory program; 3) multi-axis linkage automatic plasma spraying. The coating prepared by the invention adopts the multi-axis linkage spraying device and the automatic spraying method has high efficiency, good quality, high uniform thickness and consistency, has the characteristics of high precision, high efficiency and low consumption, and reduces the requirements of workers for the operation level. It avoids the huge workload of obtaining the spraying trajectory program by manual teaching, reduces the restriction of the external shape characteristics of the workpiece on thermal spraying, and realizes the real-time monitoring and characterization of the thickness of the thermal barrier coating. Coating preparation provides a convenient way.

Description

technical field [0001] The invention belongs to the technical field of surface engineering, and relates to a spraying device and a spraying method. Background technique [0002] Thermal barrier coatings are widely used in hot-end components working under high-temperature hot air flow conditions to provide high-temperature thermal insulation protection. Its application scope in my country's advanced aero-engines continues to expand, but the shape of engine hot-end components is relatively complex and special-shaped, so The corresponding coating preparation process has low controllability, poor coating quality stability, short coating service life and other problems, which have become the "bottleneck" affecting the application of thermal barrier coatings in aero-engine hot-end components in my country. [0003] At present, domestic thermal barrier coating spraying operations mostly use manual spraying and mechanized spraying. The quality of the coating obtained by manual spray...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05B13/04B05B12/12B05B12/08B05B12/00
CPCB05B12/00B05B12/084B05B12/122B05B13/0431
Inventor 杨震晓曾一兵倪立勇马康智文波曲栋
Owner AEROSPACE RES INST OF MATERIAL & PROCESSING TECH