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Manufacturing method of waterproof friction-resistant vertical-strip bubble wrinkled weft elastic fabric

Through the production method of 3D three-dimensional vertical strip bubble wrinkle elastic fabric, combined with desizing, dyeing, vacuum water absorption and composite TPU black film processing, the problems of insufficient three-dimensional effect and poor waterproofness in the existing technology are solved, and a strong three-dimensional effect is achieved. Production of fabrics with good waterproof and windproof effect.

Active Publication Date: 2021-03-16
JINJIANG WANXINGLONG DYEING & WEAVING IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the early days, people could form a three-dimensional effect on the back of the fabric through the flocking process, but the flocking process is easy to shed hair, and the formaldehyde is easy to exceed the standard. In addition, the three-dimensional effect of the fabric will be poor due to insufficient hardness.
Existing chemical fiber fabrics with three-dimensional effects are woven with three-dimensional patterns by jacquard weaving equipment, or formed by high pressure of embossing and pleating equipment to form three-dimensional patterns, and the fabrics made by the above two processes have the following deficiencies: first : The minimum order quantity for weaving three-dimensional jacquard fabrics is large, and the production cycle is long, which is not conducive to the development and survival of enterprises; Second: Embossing and pleating to make three-dimensional fabrics, because the embossing process requires high temperature, high temperature embossing will cause The surface of the fabric is shiny, resulting in a low-grade fabric; third: the three-dimensional effect of jacquard three-dimensional fabrics and embossed and pleated fabrics is still not ideal
Although the existing bubble wrinkled three-dimensional fabric has a good three-dimensional effect, its waterproof and windproof effect is not good

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] The manufacturing method of the 3D three-dimensional vertical bubble wrinkled weft elastic fabric comprises the following steps:

[0035] Step 1, gray cloth weaving: fabric design:

[0036] a. Fabric design: first design the craft form of 3D three-dimensional vertical bubble wrinkle weft elastic fabric, first calculate the total number of pan head 140×208÷2.54≈11456 (calculation formula warp density×full width÷2.54), and then Calculate the weft density of the upper machine is 99× (1-3%) ≈ 96 pieces (grain weft density × (1-weaving shrinkage)), if the width of the upper machine is 226CM, then the reed number is 11456÷226÷3=16.9 feathers , the gray fabric process is shown in Table 1, and the organizational structure diagram is shown in figure 1 shown.

[0037] b. Warping: first estimate the number of yarns and the amount of yarn needed to weave 1000 meters of gray cloth, then the required warping length is 1000 × (1+10% (loss)) = 1100 meters, each needing warping The n...

Embodiment 2

[0057] The manufacturing method of the 3D three-dimensional vertical bubble wrinkled weft elastic fabric comprises the following steps:

[0058] Step 1, gray cloth weaving: fabric design:

[0059] a. Fabric design: first design the craft form of 3D three-dimensional vertical bubble wrinkle weft elastic fabric, first calculate the total number of pan head 140×208÷2.54≈11456 (calculation formula warp density×full width÷2.54), and then Calculate the weft density of the upper machine is 99× (1-3%) ≈ 96 pieces (grain weft density × (1-weaving shrinkage)), if the width of the upper machine is 226CM, then the reed number is 11456÷226÷3=16.9 feathers , the gray fabric process is shown in Table 1, and the organizational structure diagram is shown in figure 1 shown.

[0060] b. Warping: first estimate the number of yarns and the amount of yarn needed to weave 1000 meters of gray cloth, then the required warping length is 1000 × (1+10% (loss)) = 1100 meters, each needing warping The n...

Embodiment 3

[0079] The manufacturing method of the 3D three-dimensional vertical bubble wrinkled weft elastic fabric comprises the following steps:

[0080] Step 1, gray cloth weaving: fabric design:

[0081] a. Fabric design: first design the craft form of 3D three-dimensional vertical bubble wrinkle weft elastic fabric, first calculate the total number of pan head 140×208÷2.54≈11456 (calculation formula warp density×full width÷2.54), and then Calculate the weft density of the upper machine is 99× (1-3%) ≈ 96 pieces (grain weft density × (1-weaving shrinkage)), if the width of the upper machine is 226CM, then the reed number is 11456÷226÷3=16.9 feathers , the gray fabric process is shown in Table 1, and the organizational structure diagram is shown in figure 1 shown.

[0082] b. Warping: first estimate the number of yarns and the amount of yarns needed to weave 1000 meters of gray cloth, then the required warping length is 1000 × (1+10% (loss)) = 1100 meters, each needing warping The ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a manufacturing method of a waterproof friction-resistant vertical-strip bubble wrinkled weft elastic fabric, and belongs to the technical field of textile dyeing and finishing. The manufacturing method of the 3D vertical-strip bubble wrinkled weft elastic fabric comprises the steps of gray fabric weaving, inspection, cloth matching, desizing, overflow dyeing, vacuum waterabsorption, water splashing shaping, intermediate inspection, 3D foaming and TPU black film compounding. The gray fabric is formed by weaving two kinds of warp yarns and one kind of weft yarns, the two kinds of warp yarns are 75D polyester semi-gloss low-elasticity yarns and 75D polyester imitated T400 yarns, and the weft yarns are 75D polyester imitated T400 yarns. According to the gray fabric weaving process, good elasticity and resilience can be kept in the weft direction while vertical stripes are presented on the fabric, then the fabric can present the micro-wrinkle feeling after desizing, dyeing, vacuum water absorption and water splashing shaping, 3D foaming enables the fabric to locally have the 3D effect, finally, a TPU black film is compounded, 3D patterns can be more uniform, and the fabric is endowed with excellent waterproof and windproof effects.

Description

[0001] This application is a divisional application of the invention patent application entitled "Method for manufacturing 3D three-dimensional vertical stripe bubble wrinkled elastic fabric". The original application was filed on October 24, 2018, and the application number is 201811245831.X. Technical Field [0002] This invention belongs to the field of textile dyeing and finishing technology, specifically relating to a method for manufacturing a waterproof and abrasion-resistant vertical striped bubble crease weft elastic fabric. Background Technology [0003] Early methods used flocking to create a three-dimensional effect on the back of fabrics. However, flocking is prone to shedding and can easily lead to excessive formaldehyde levels. Furthermore, insufficient stiffness results in a poor three-dimensional effect. Current three-dimensional synthetic fiber fabrics are created by weaving patterns using jacquard weaving equipment or by applying pressure through embossing a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/40B32B27/12B32B27/02B32B27/08B32B7/12B32B27/36B32B37/12D06M23/04D06M15/564D06L1/14D06P1/16D06M101/32
CPCD06L1/14D06M15/564D06M23/04D06P1/16B32B5/02B32B7/12B32B27/08B32B27/12B32B27/40B32B37/1207D06M2101/32D06M2200/12D06M2200/35B32B2262/0284B32B2307/73B32B2037/1215D03D15/283D03D15/54D03D15/567D10B2331/04D10B2403/033D10B2401/04D10B2401/14D03D15/527
Owner JINJIANG WANXINGLONG DYEING & WEAVING IND CO LTD