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Manufacturing method of 3D three-dimensional vertical bubble wrinkle weft elastic fabric

A production method and a wrinkle-weft elastic technology are applied in the production field of 3D vertical bubble wrinkle-weft elastic fabrics, which can solve the problems of low-grade fabrics, easy lint loss in flocking process, poor three-dimensional sense of fabrics, etc. Uniform pattern, excellent waterproof and windproof effect, good elasticity and recovery effect

Active Publication Date: 2020-12-22
晋江万兴隆染织实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the early days, people could form a three-dimensional effect on the back of the fabric through the flocking process, but the flocking process is easy to shed hair, and the formaldehyde is easy to exceed the standard. In addition, the three-dimensional effect of the fabric will be poor due to insufficient hardness.
Existing chemical fiber fabrics with three-dimensional effects are woven with three-dimensional patterns by jacquard weaving equipment, or formed by high pressure of embossing and pleating equipment to form three-dimensional patterns, and the fabrics made by the above two processes have the following deficiencies: first : The minimum order quantity for weaving three-dimensional jacquard fabrics is large, and the production cycle is long, which is not conducive to the development and survival of enterprises; Second: Embossing and pleating to make three-dimensional fabrics, because the embossing process requires high temperature, high temperature embossing will cause The surface of the fabric is shiny, resulting in a low-grade fabric; third: the three-dimensional effect of jacquard three-dimensional fabrics and embossed and pleated fabrics is still not ideal
Although the existing bubble wrinkled three-dimensional fabric has a good three-dimensional effect, its waterproof and windproof effect is not good

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Manufacturing method of 3D three-dimensional vertical bubble wrinkle weft elastic fabric
  • Manufacturing method of 3D three-dimensional vertical bubble wrinkle weft elastic fabric
  • Manufacturing method of 3D three-dimensional vertical bubble wrinkle weft elastic fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The manufacturing method of the 3D three-dimensional vertical bubble wrinkled weft elastic fabric comprises the following steps:

[0034] Step 1, gray cloth weaving: fabric design:

[0035] a. Fabric design: first design the craft form of 3D three-dimensional vertical bubble wrinkle weft elastic fabric, first calculate the total number of pan head 140×208÷2.54≈11456 (calculation formula warp density×full width÷2.54), and then Calculate the weft density of the upper machine is 99× (1-3%) ≈ 96 pieces (grain weft density × (1-weaving shrinkage)), if the width of the upper machine is 226CM, then the reed number is 11456÷226÷3=16.9 feathers , the gray fabric process is shown in Table 1, and the organizational structure diagram is shown in figure 1 shown.

[0036] b. Warping: first estimate the number of yarns and the amount of yarns needed to weave 1000 meters of gray cloth, then the required warping length is 1000 × (1+10% (loss)) = 1100 meters, each needing warping The ...

Embodiment 2

[0056] The manufacturing method of the 3D three-dimensional vertical bubble wrinkled weft elastic fabric comprises the following steps:

[0057] Step 1, gray cloth weaving: fabric design:

[0058] a. Fabric design: first design the craft form of 3D three-dimensional vertical bubble wrinkle weft elastic fabric, first calculate the total number of pan head 140×208÷2.54≈11456 (calculation formula warp density×full width÷2.54), and then Calculate the weft density of the upper machine is 99× (1-3%) ≈ 96 pieces (grain weft density × (1-weaving shrinkage)), if the width of the upper machine is 226CM, then the reed number is 11456÷226÷3=16.9 feathers , the gray fabric process is shown in Table 1, and the organizational structure diagram is shown in figure 1 shown.

[0059] b. Warping: first estimate the number of yarns and the amount of yarn needed to weave 1000 meters of gray cloth, then the required warping length is 1000 × (1+10% (loss)) = 1100 meters, each needing warping The n...

Embodiment 3

[0078] The manufacturing method of the 3D three-dimensional vertical bubble wrinkled weft elastic fabric comprises the following steps:

[0079] Step 1, gray cloth weaving: fabric design:

[0080] a. Fabric design: first design the craft form of 3D three-dimensional vertical bubble wrinkle weft elastic fabric, first calculate the total number of pan head 140×208÷2.54≈11456 (calculation formula warp density×full width÷2.54), and then Calculate the weft density of the upper machine is 99× (1-3%) ≈ 96 pieces (grain weft density × (1-weaving shrinkage)), if the width of the upper machine is 226CM, then the reed number is 11456÷226÷3=16.9 feathers , the gray fabric process is shown in Table 1, and the organizational structure diagram is shown in figure 1 shown.

[0081] b. Warping: first estimate the number of yarns and the amount of yarn needed to weave 1000 meters of gray cloth, then the required warping length is 1000 × (1+10% (loss)) = 1100 meters, each needing warping The n...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a method for making a 3D three-dimensional vertical bubble wrinkled weft elastic fabric, which belongs to the technical field of textile dyeing and finishing. The production method of the 3D three-dimensional vertical bubble wrinkled weft elastic fabric includes gray cloth weaving → inspection → distribution → desizing → overflow dyeing → vacuum water absorption → water splashing and shaping → intermediate inspection → 3D foaming → composite TPU black film . Through the gray cloth weaving process of the present invention, while the fabric presents vertical stripes, good elasticity and recovery can be maintained in the weft direction. After desizing, dyeing, vacuum water absorption, water splashing and setting, the fabric can show a slightly wrinkled feeling, 3D hair Bubbles make the fabric partially have a 3D three-dimensional effect, and finally the compound TPU black film can not only make the 3D pattern more uniform, but also give the fabric an excellent waterproof and windproof effect.

Description

technical field [0001] The invention belongs to the technical field of textile dyeing and finishing, and in particular relates to a method for making a 3D three-dimensional vertical bubble wrinkle weft elastic fabric. Background technique [0002] In the early days, people could form a three-dimensional effect on the back of the fabric through the flocking process, but the flocking process is easy to lose hair, and the formaldehyde is easy to exceed the standard. In addition, the three-dimensional effect of the fabric will be poor due to insufficient hardness. Existing chemical fiber fabrics with three-dimensional effects are woven with three-dimensional patterns by jacquard weaving equipment, or formed by high pressure of embossing and pleating equipment to form three-dimensional patterns, and the fabrics made by the above two processes have the following deficiencies: first : The minimum order quantity for weaving three-dimensional jacquard fabrics is large, and the produc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B27/40B32B27/12B32B27/02B32B27/08B32B7/12B32B27/36B32B37/12D06M23/04D06M15/564D06L1/14D06P1/16D06M101/32
CPCD06L1/14D06M15/564D06M23/04D06P1/16B32B5/02B32B7/12B32B27/08B32B27/12B32B27/40B32B37/1207D06M2101/32D06M2200/12D06M2200/35B32B2262/0284B32B2307/73B32B2037/1215D03D15/283D03D15/54D03D15/567D10B2331/04D10B2403/033D10B2401/04D10B2401/14D03D15/527
Inventor 吴志辉何诗传张桂忠黎翊蔡华锌黄洪青周辉雨
Owner 晋江万兴隆染织实业有限公司
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