Method of producing group iii nitride semiconductor growth substrate

a technology of nitride and growth substrate, which is applied in the direction of basic electric elements, electrical equipment, semiconductor devices, etc., can solve the problems of low thermal conductivity of sapphire substrate, inability to flow electric current, and inability to manufacture high-power output light-emitting diodes, etc., to achieve easy separation, reduce crystallinity, and easy separation

Inactive Publication Date: 2013-05-30
DOWA ELECTRONICS MATERIALS CO LTD +1
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This approach allows for the production of Group III nitride semiconductor substrates with good crystallinity, enabling efficient chemical lift-off and covering a broader wavelength range (200 nm to 1.5 μm) compared to CrN-based methods, while maintaining high growth temperature capabilities up to 1300°C.

Problems solved by technology

Nevertheless, since a Group III nitride semiconductor and a crystal growth substrate (typically of sapphire) have very different lattice constants, dislocation owing to the difference in the lattice constants would arise, which causes a problem in that the crystal quality of a Group III nitride semiconductor layer grown on a crystal growth substrate decreases.
However, a sapphire substrate has low thermal conductivity and can not flow electric current because of its insulating properties.
With such a structure, high electric current hardly flows and little heat is dissipated, which are unsuitable for manufacturing a high power output light emitting diode (LED).
% is grown on a CrN layer, CrN melts under a high temperature environment, and it becomes difficult to remove CrN by chemical etching due to maldistribution of melting CrN or the like; thus, chemical lift-off is difficult.
Therefore, when a chemical lift-off method is adopted in a device formation process, CrN can not be used as a buffer layer for growing AlxGa1-xN having a high Al composition, the growth temperature of which is high.
When the hydrofluoric acid etchant is used in chemical lift-off, since it is so corrosive to a substrate, an electrode, or the like that protection means are required, which is considered to lead to increase in the manufacturing cost accordingly and reduction in the degrees of freedom in a production process.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method of producing group iii nitride semiconductor growth substrate
  • Method of producing group iii nitride semiconductor growth substrate
  • Method of producing group iii nitride semiconductor growth substrate

Examples

Experimental program
Comparison scheme
Effect test

example

Example 1

[0075]An AlN single crystal layer (thickness: 1 μm) was grown on sapphire using MOCVD to manufacture an AlN (0001) template substrate as a nitride semiconductor growth substrate. On the obtained AlN template substrate, Sc was deposited to a thickness shown in Table 1 by sputtering, and then the substrate was set in an MOCVD apparatus. A mixed gas of a nitrogen gas and an ammonia gas was flown at a flow rate in Table 1; heating was performed to a temperature (substrate surface temperature) in Table 1 under that atmosphere; and the temperature was kept at a pressure of 200 Torr for 10 minutes. Thus, a nitriding process was performed. After that, cooling was performed for 70 min to room temperature, and the substrate was taken out of the MOCVD apparatus; thus, five kinds of samples of 1-1 to 1-5 were obtained.

TABLE 1atmosphere, flow rateMetal layernitriding processwhole flowx-ray diffractionSamplemetalthicknesstemperaturepressuretimeNH3N2ratepeakNo.species(nm)(deg. C.)(Torr)(m...

example 2

[0082]As is the case with Example 1, a single metal layer of the metal species and thickness shown in Table 2 was formed on an AlN (0001) template substrate by sputtering. Thus formed samples were treated by a nitriding process under the conditions of Table 2 as in Example 1. Note that Sample 2-2 is a comparative example which was not nitrided, and was treated by heat treatment in a hydrogen gas. Following after that, a buffer layer made of an AlN material (1 μm) was further formed by MOCVD under the conditions shown in Table 2 to obtain Samples 2-1 to 2-3. The source gas of Al was TMA.

TABLE 2atmosphere, flow rateMetal layerprocess conditionswholebuffer layerSamplemetalthicknesstemperaturepressuretimeNH3N2H2flow ratetemperaturepressureV / IIINo.species(nm)(deg. C.)(Torr)(min)(%)(%)(%)(SLM)(deg. C.)(Torr)ratio2-1Sc101200200103070—3.5112510120Example2-220120020010——1003.5112512120ComparativeExample2-3Cr201200200101020703.5112512120ComparativeExample

(Evaluation)

[0083]An x-ray rocking cur...

example 3

[0091]As is the case with Example 1, a Sc metal layer was formed to a thickness shown in Table 5 on an AlN (0001) template substrate by sputtering, and thereafter a nitriding process was performed under the conditions shown in Table 5. With respect to thus formed samples, one or two layers of buffer layers made of an AlN material were formed under the conditions shown in Table 5 to obtain Samples 3-1 and 3-2. Note that film formation conditions other than the conditions shown in Table 5 were the same as those in the case of Example 2.

TABLE 5buffer layerssecond buffer layernitriding processfirst buffer layerheatingSamplemetalthicknesstemperaturepressuretimetemperaturepressuretimetimetemperaturetimeNo.species(nm)(deg. C.)(Torr)(min)(deg. C)(Torr)(min)(min)(deg. C.)(min)3-1Sc1012002001010401015117049Example3-21012002001011701050Example

(Evaluation)

[0092]FIG. 8 shows a sample surface image of Sample 3-1, obtained by AFM. Atomic steps was observed, which shows that an AlN layer which was ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
temperatureaaaaaaaaaa
temperatureaaaaaaaaaa
temperatureaaaaaaaaaa
Login to View More

Abstract

An object of the present invention is to provide a method for producing a Group III nitride semiconductor epitaxial substrate, a Group III nitride semiconductor element, and a Group III nitride semiconductor free-standing substrate, which have good crystallinity, with not only AlGaN, GaN, and GaInN the growth temperature of which is 1050° C. or less, but also with AlxGa1-xN having a high Al composition, the growth temperature of which is high; a Group III nitride semiconductor growth substrate used for producing these, and a method for efficiently producing those. The present invention provides a Group III nitride semiconductor growth substrate comprising a crystal growth substrate including a surface portion composed of a Group III nitride semiconductor which contains at least Al, and a scandium nitride film formed on the surface portion are provided.

Description

[0001]This is a Division of U.S. application Ser. No. 13 / 259,788 filed Sep. 29, 2011, which in turn is a National Phase of Application No. PCT / JP2010 / 055986 filed Mar. 25, 2010, which claims the benefit of Applications JP 2009-080242 filed Mar. 27, 2009, and JP 2010-069413 filed Mar. 25, 2010. Each of the disclosures of the prior applications is hereby incorporated by reference herein in its entirety.TECHNICAL FIELD[0002]The present invention relates to a Group III nitride semiconductor growth substrate, a Group III nitride semiconductor epitaxial substrate, a Group III nitride semiconductor element, and a Group III nitride semiconductor free-standing substrate; and a method of producing the same.RELATED ART[0003]For example, Group III nitride semiconductor elements including a Group III nitride semiconductor typically made of a chemical compound of N and such as Al or Ga are widely used as light emitting elements or elements for electronic devices. Currently, the Group III nitride ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & AuthorityApplications(United States)
IPC IPC(8): H01L21/02
CPCH01L21/0237H01L21/02439H01L21/02458H01L21/02365H01L21/02505H01L21/0254H01L21/02664H01L21/02488H01L33/02
InventorTOBA, RYUICHIMIYASHITA, MASAHITOTOYOTA, TATSUNORIKADOWAKI, YOSHITAKA
OwnerDOWA ELECTRONICS MATERIALS CO LTD