Tooth ring tooth surface laser induration processing method

A hardening treatment and laser technology, which is applied in the field of auto parts processing, can solve the problems of large ring gear deformation and small processing deformation, and achieve the effect of small quenching deformation and improved surface hardness

Active Publication Date: 2009-02-18
CHINA FIRST AUTOMOBILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a laser hardening treatment method for the tooth surface of the ring gear, which uses a high-energy focused laser beam to quickly scan the workpiece, so that the surface temperature and speed of the irradiated metal or alloy rise above the phase transition point, and the laser beam When leaving the irradiated part, due to the effect of heat conduction, the cold matrix makes it cool rapidly and undergoes self-cooling and quenching to obtain a finer hardened layer structure, and the treatment deformation is small; the surface of the ring gear is strengthened, and the conventional thermal processing process is solved. Faced with the problem of large deformation of the ring gear

Method used

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  • Tooth ring tooth surface laser induration processing method
  • Tooth ring tooth surface laser induration processing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] Such as figure 1 , 2 As shown, the laser hardening treatment method is the same on both sides of each tooth of the ring gear and near the top of the tooth, and the specific treatment method is as follows: ① Place the ring gear on the fixture of the rotary table, and the tooth length direction is perpendicular to the table surface of the rotary table ; ②A diaphragm stop is placed on the upper end of the ring gear; ③A reasonable matching laser power is 800W, the laser beam scanning speed is 30mm / min, the focal length of the focusing lens is 300mm, the absolute value of defocus is <10mm, and the shielding gas can be argon or nitrogen and other lasers Hardening treatment parameters; ④The center of the light guide tube deviates from the center of the ring gear; ⑤The laser beam is incident on the tooth side of the ring gear at an angle of 40°; Laser hardened bands are formed on the treated surface; the number of laser hardened bands is 2 / tooth; the length (L) of laser harden...

Embodiment 2

[0012] Such as figure 1 , 2 As shown, the laser hardening treatment method is the same on both sides of each tooth of the ring gear and near the top of the tooth, and the specific treatment method is as follows: ① Place the ring gear on the fixture of the rotary table, and the tooth length direction is perpendicular to the table surface of the rotary table ; ②A diaphragm is placed on the upper end of the ring gear; ③Reasonably matched laser power is 1500W, laser beam scanning speed is 40mm / min, focal length of focusing mirror is 500mm, absolute value of defocus is less than 20mm, shielding gas can be laser such as argon and nitrogen Hardening treatment parameters; ④The center of the light guide tube deviates from the center of the ring gear; ⑤The laser beam is incident on the tooth side surface of the ring gear at an angle of 45°; Laser hardening bands are formed on the treated surface; the number of laser hardening bands is 2 / tooth; the length (L) of laser hardening bands is...

Embodiment 3

[0014] Such as figure 1 , 2 As shown, the laser hardening treatment method is the same on both sides of each tooth of the ring gear and near the top of the tooth, and the specific treatment method is as follows: ① Place the ring gear on the fixture of the rotary table, and the tooth length direction is perpendicular to the table surface of the rotary table ; ②A diaphragm is placed on the upper end of the ring gear; ③A reasonable matching laser power is 3000W, the laser beam scanning speed is 60mm / min, the focal length of the focusing lens is 600mm, the absolute value of defocus is <30mm, and the shielding gas can be argon or nitrogen and other lasers Hardening treatment parameters; ④The center of the light guide tube deviates from the center of the ring gear; ⑤The laser beam is incident on the tooth side surface of the ring gear at an angle of 50°; Laser hardening bands are formed on the treated surface; the number of laser hardening bands is 2 / tooth; the length (L) of laser ...

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Abstract

The invention relates to a laser hardening treatment method for a gear surface of a gear ring, which is characterized the in that: laser hardening treatment methods for the two side surfaces of each gear of the gear ring (1) and the top of the gear thereof are the same; the processing method thereof is described as follows: 1) the gear ring is arranged in the clamp of a rotary working platform; the direction of the length of the gear is vertical to the surface of the rotary working platform; 2) the upper end of the gear ring is provided with a light shielding ring; 3) the laser hardening treatment parameters, such as a laser power, a laser beam scanning speed, the focus of a focus lamp, are reasonably matched; 4) the center of a light guide cylinder deviates from the center of the gear ring; 5) the layer beam enters into the processing surface of the gear side of the gear ring; 6) a guide head moves up and down to match the periodic rotating of the rotary platform with small angle and scale division; or the light guide head moves up and down and rotates to form a laser hardening zone at the processing surface; 7) a primary switch is blocked by light to finish laser hardening treatment on all the gear surface of the gear ring (1). The rigidity and the wear-resistance when the two side gear surfaces of each gear of the gear ring are engaged with the gear surface of a planet gear are improved; simultaneously, as the self-owned characteristics of laser quenching, the quenching deformation of the gear ring is very small which completely meets the technical demands for design and production.

Description

Technical field: [0001] The invention relates to a laser hardening treatment method for the tooth surface of a ring gear, which belongs to the processing method of automobile parts. Background technique: [0002] The ring gear is an important part in the deceleration and speed change mechanism of automobiles and other products, such as the ring gear of the automobile wheel reduction bridge, the ring gear of the automobile transmission, etc. The cooperation precision between the various parts in the deceleration and speed change mechanism is required to be high, and unbalanced load cannot be generated. Among them, the processing of the key component ring gear requires high precision, small heat treatment deformation, appropriate strength and high surface hardness. However, the ring gear is a large-scale thin-walled part, which is difficult to process and heat-treat. The most prominent problem is that the heat treatment deformation is large and difficult to control, resulting...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/06
Inventor 姚远郑培和魏伟陈明孔晓丽喻皓淳孔德举秦芳
Owner CHINA FIRST AUTOMOBILE
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