Manufacturing method of aluminum alloy for railway vehicle body

A rail vehicle and aluminum alloy technology, which is applied in the field of aluminum alloy material processing, can solve problems such as low yield, feathery crystals, and ingot segregation, and achieve the effects of excellent performance, fine structure, and dense ingot structure

Active Publication Date: 2015-10-21
龙口市丛林铝材有限公司
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Problems solved by technology

[0002] With the maturity of my country's high-speed rail vehicle manufacturing technology and the deepening of international promotion, the requirements for aluminum profiles of high-speed rail vehicles are getting higher and higher. At present, most domestic high-speed rail trains use 6000 series, 7000-series aluminum alloy structural profiles, but 6000-series body aluminum profiles are prone to unstable fatigue resistance, while 7000-series vehicle body aluminum profiles are prone to poor corrosion resistance
The reason for the above problems is mainly that in the aluminum alloy melting and casting stage, the melting temperature of 6N01 aluminum alloy is higher than 760 ° C, and the melting temperature of 7N01 aluminum alloy is h

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  • Manufacturing method of aluminum alloy for railway vehicle body
  • Manufacturing method of aluminum alloy for railway vehicle body
  • Manufacturing method of aluminum alloy for railway vehicle body

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Embodiment Construction

[0019] The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention.

[0020] A method for preparing an aluminum alloy for a rail vehicle body of the present invention comprises the following steps:

[0021] Step 1) Furnace cleaning and smelting: firstly clean the smelting furnace to clean the inside of the smelting furnace. The leftovers produced when cutting aluminum alloy products with the same composition as aluminum alloy products) are clean and dry, first put small pieces or thin pieces of waste into the smelting furnace, and then add large pieces of waste such as rod heads, and weigh the purity to be more than 99.7% The aluminum ingots are placed on the top of the scrap;

[0022] When the smelting temperature reaches 705°C-720°C, sprinkle 10kg-15kg of slagging agent, close the ...

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Abstract

The invention relates to a manufacturing method of aluminum alloy for a railway vehicle body. The manufacturing method of the aluminum alloy sequentially includes the steps of prepurging, smelting, primary refining, secondary refining, standing, casting and homogenizing, and further includes the superheating treatment process and the quenching process. After primary refining, aluminum alloy melt is subjected to superheating treatment and quenching and then subjected to secondary refining. By performing superheating treatment on the aluminum alloy melt, the melt structure is switched into a disordered state from a short-range ordered state similar to a solid phase; then, by performing quenching rapidly, molten aluminum alloy is rapidly cooled to a casting temperature without loosing effects. In this way, the number of active crystal nucleuses generated by non-spontaneous crystallization of the molten aluminum alloy is reduced; although spontaneous crystal nucleuses are small, the structure of a cast ingot can be better refined, and a more compact cast ingot structure can be obtained. The performance of the aluminum profile produced by the cast ingot in the method is better than that of aluminum profiles produced by cast ingots in traditional methods.

Description

technical field [0001] The invention relates to the technical field of aluminum alloy material processing, in particular to a high-temperature preparation method of aluminum alloy for rail vehicle body. Background technique [0002] With the maturity of my country's high-speed rail vehicle manufacturing technology and the deepening of international promotion, the requirements for aluminum profiles of high-speed rail vehicles are getting higher and higher. At present, most domestic high-speed rail trains use 6000 series, 7000-series aluminum alloy structural profiles, but the 6000-series body aluminum profiles are prone to unstable fatigue resistance, and the 7000-series body aluminum profiles are prone to poor corrosion resistance. The reason for the above problems is mainly that in the aluminum alloy melting and casting stage, the melting temperature of 6N01 aluminum alloy is higher than 760 ° C, and the melting temperature of 7N01 aluminum alloy is higher than 750 ° C. High...

Claims

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Application Information

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IPC IPC(8): C22C1/06C22C21/00
Inventor 宗岩苏振佳张培良高安江蒋隆华李剑
Owner 龙口市丛林铝材有限公司
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