Non-contact on-line measurement method of aluminum ingot thickness

A measurement method, non-contact technology, applied in the field of metal thermal processing, can solve the problems of inaccurately reflecting the true thickness of aluminum ingots, sloshing of aluminum liquid, and less aluminum ingots, so as to save manpower, increase speed, and improve thickness measurement accuracy Effect

Active Publication Date: 2019-02-05
HEBEI UNIV OF TECH
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Problems solved by technology

However, this thickness control method also has limitations: since the ranging plane of the laser rangefinder is the surface of the aluminum ingot, the aluminum ingot is still in a molten state at this time, and the surface heat radiation is very strong, which will radiate infrared rays and affect the laser ranging At the same time, because the mold is moving during the casting process, this movement is not smo

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  • Non-contact on-line measurement method of aluminum ingot thickness
  • Non-contact on-line measurement method of aluminum ingot thickness
  • Non-contact on-line measurement method of aluminum ingot thickness

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Embodiment Construction

[0031] The method of the present invention will be specifically described below in conjunction with the accompanying drawings.

[0032] The specific implementation steps will be described in detail below.

[0033] Step 1: Model the aluminum ingot mold, find the mathematical relationship between the thickness of the aluminum ingot and the width of the upper surface of the aluminum liquid, so as to facilitate subsequent conversion of the width of the aluminum ingot into thickness information. This step needs to actually measure the mold and find the corresponding relationship after modeling;

[0034] Step 2: Take pictures of the aluminum ingot site and crop the original images, and cut out unnecessary parts to reduce the amount of data that needs to be calculated, so as to increase the processing speed;

[0035] Step 3: Compare the cropped images under different color models, as shown in Figure 3, it can be seen that the HSV color model can better highlight the required measure...

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Abstract

The invention discloses a non-contact on-line measurement method of aluminum ingot thickness. Firstly, the method simplifies the modeling of aluminum ingot mold and constructs a functional relationship between mold width and thickness, so as to convert the thickness difficult to measure in horizontal direction into the width easy to measure, and the width information is captured by a camera imagefor collection. Then, the RGB color model of the captured aluminum ingot image is converted into an HSV color model, and the color candidate regions are segmented and extracted according to the S information in the HSV color model. Then the original color image is transformed into the normalized gray-scale image. After preprocessing and gray-scale morphology operation, the width of aluminum ingotis detected by Hough transform. Finally, according to the functional relationship between the width and thickness of aluminum ingots, the thickness of aluminum ingots is measured. HSV color space selected by that invention can identify the width of the aluminum ingot more quickly and stably, thereby realizing the non-contact measurement of the thickness of the aluminum ingot.

Description

technical field [0001] The technical solution of the invention relates to the field of metal thermal processing, in particular to a non-contact online measurement method for the thickness of an aluminum ingot. Background technique [0002] In the process of manufacturing aluminum ingots, the requirements for the thickness of the aluminum ingot are relatively high. Once it is too thick or too thin, the shape of the aluminum ingot will change, and eventually the aluminum ingot will be directly scrapped and cannot be used. Therefore, it has very important practical significance to measure the thickness of the aluminum ingot in real time during the aluminum ingot manufacturing process. Due to the high temperature of the aluminum ingot during the casting process and the limitation of the actual equipment, it is impossible to directly measure the thickness of the aluminum ingot. Therefore, the more common method of controlling the thickness of the aluminum ingot is to judge the th...

Claims

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Application Information

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IPC IPC(8): G06T7/13G06T7/90G06T5/40G06T7/60G01B11/06
CPCG01B11/06G06T5/40G06T7/60G06T2207/20061G06T2207/30136G06T7/13G06T7/90
Inventor 王景芹董尧培崔玉龙
Owner HEBEI UNIV OF TECH
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