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A self-conforming eddy current detection device and method for corner cracks at the bottom of turnout rails

A technology of eddy current testing and turnout rails, which is applied in the direction of measuring devices, instruments, scientific instruments, etc., can solve the problems of surface corrosion, cracking, wear, fatigue cracks of turnouts, etc.

Active Publication Date: 2022-04-22
EDDYSUN (XIAMEN) ELECTRONICS CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Since the in-service turnouts (including standard rails) have been in the field for a long time, their surfaces are prone to corrosion and cracking. In addition, during the running of the train, the wheels have a strong impact on the rails, which can easily lead to turnouts. Defects such as fatigue cracks and wear, especially cracks that occur at the bottom of the turnout rail (including cracks on the side and upper and lower surfaces of the rail bottom). ACCIDENT
[0003] The currently commonly used ultrasonic testing method cannot accurately and efficiently solve the flaw detection problem of corner cracks at the bottom edge of turnout rails in service because it needs to clean the testing surface, and ultrasonic testing is not very sensitive to detecting surface defects.

Method used

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  • A self-conforming eddy current detection device and method for corner cracks at the bottom of turnout rails
  • A self-conforming eddy current detection device and method for corner cracks at the bottom of turnout rails
  • A self-conforming eddy current detection device and method for corner cracks at the bottom of turnout rails

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Embodiment Construction

[0023] Examples such as figure 1 , 2 , As shown in 3 and 4, a self-adaptive eddy current detection device for corner cracks at the bottom of a turnout rail includes a pair of orthogonal array eddy current probe fixing plates 1, variable-angle door leaf joints 2, flexible universal joints 3, and probe rods 4. Handle 5, wire 6, array eddy current detector 7, characterized in that: the pair of orthogonal array eddy current probe fixed plates 1 are connected together through variable angle door leaf joints 2, and the orthogonal array eddy current probe fixed plate 1 The angle change between them can be self-adaptive; The orthogonal array eddy current sensor 10, the permanent magnet 12 and a pair of rolling bearings 11 are installed on the said orthogonal array eddy current probe fixed plate 1, wherein, the orthogonal array eddy current sensor 10 is fixed on the orthogonal On the left side of the fixed plate 1 of the array eddy current probe, one rolling bearing 11 of a pair of ro...

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Abstract

The invention discloses a self-adaptive eddy current detection device and method for corner cracks in the bottom corner of a turnout rail. The unique design of the self-adaptive eddy current detection device for a small change in the corner shape of the bottom corner of a turnout rail adopts an electromagnetic eddy current array method and an orthogonal array eddy current The sensor's lift-off compensation function and non-directional detection feature realize the detection of crack defects on the bottom side of the turnout rail and the upper and lower surfaces.

Description

technical field [0001] The invention relates to a non-destructive testing device and method, in particular to a self-conforming eddy current testing device and method for corner cracks at the bottom edge of a turnout rail. Background technique [0002] Since the in-service turnouts (including standard rails) have been in the field for a long time, their surfaces are prone to corrosion and cracking. In addition, during the running of the train, the wheels have a strong impact on the rails, which can easily lead to turnouts. Defects such as fatigue cracks and wear, especially cracks that occur at the bottom of the turnout rail (including cracks on the side and upper and lower surfaces of the rail bottom). ACCIDENT. [0003] The currently commonly used ultrasonic testing method cannot accurately and efficiently solve the flaw detection problem of corner cracks at the bottom edge of turnout rails in service because it needs to clean the testing surface, and ultrasonic testing i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N27/904
CPCG01N27/904
Inventor 林俊明黄凤英吴晓瑜毛昆朋穆根生高东海戴永红王亚婷丁兴和
Owner EDDYSUN (XIAMEN) ELECTRONICS CO LTD
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