A high-strength, low-sulfur, high-manganese inoculated gray cast iron material and its melting and pouring process
A gray cast iron, high-strength technology, applied in the field of high-strength, low-sulfur, high-manganese inoculated gray cast iron materials and its melting and pouring technology, can solve the problem that the core strength of thick and large pieces is difficult to meet the requirements, the graphite form is not stable, and the molten iron is pure Eliminate carbides and supercooled structures, improve the mechanical properties and processing properties of castings, and achieve obvious inoculation effects
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Embodiment 1
[0038] A high-strength, low-sulfur, high-manganese inoculated gray cast iron material, the composition of which is expressed in weight percent:
[0039] Carbon 3.18%, silicon 1.95%, manganese 0.9%, phosphorus 0.03%, sulfur 0.03%.
[0040] A smelting and pouring process for a high-strength, low-sulfur, high-manganese inoculated gray cast iron material comprises the following steps:
[0041] 1) Add crushed steel, pig iron, furnace charge, and recarburizer into an intermediate frequency induction furnace, and turn on the furnace for smelting; the recarburizer is silicon carbide.
[0042] 2) Control the temperature of the electric furnace within the range of 1500°C and continue heating for 10 minutes;
[0043] 3) Obtain molten iron from the electric furnace through a sampling spoon, and detect the content of each element in the molten iron through a metal element analyzer. If the composition is unqualified, keep heating and add missing elements for adjustment. If the composition ...
Embodiment 2
[0049] A high-strength, low-sulfur, high-manganese inoculated gray cast iron material, the composition of which is expressed in weight percent: 3.05% carbon, 1.85% silicon, 0.8% manganese, 0.05% phosphorus, and 0.049% sulfur.
[0050] A smelting and pouring process for a high-strength, low-sulfur, high-manganese inoculated gray cast iron material comprises the following steps:
[0051] 1) Add crushed steel, pig iron, furnace charge, and recarburizer into an intermediate frequency induction furnace, and turn on the furnace for smelting; the recarburizer is silicon carbide.
[0052] 2) Control the temperature of the electric furnace within the range of 1540°C and continue heating for 8 minutes;
[0053] 3) Obtain molten iron from the electric furnace through a sampling spoon, and detect the content of each element in the molten iron through a metal element analyzer. If the composition is unqualified, keep heating and add missing elements for adjustment. If the composition is qua...
Embodiment 3
[0058] Example 3: A high-strength, low-sulfur, high-manganese inoculated gray cast iron material, the components of which are expressed in weight percent: 3.2% carbon, 2.05% silicon, 1.4% manganese, 0.01% phosphorus, and 0.01% sulfur.
[0059] The components of the gray cast iron material are represented by weight percent: 3.12% carbon, 1.96% silicon, 1.2% manganese, 0.05% phosphorus, and 0.01% sulfur. In the final casting, its components and the weight percentage of each component are: 3.18% carbon, 1.95% silicon, 0.9% manganese, 0.03% phosphorus, and 0.03% sulfur.
[0060] A smelting and pouring process for a high-strength, low-sulfur, high-manganese inoculated gray cast iron material comprises the following steps:
[0061] 1) Add crushed steel, pig iron, furnace charge, and recarburizer into an intermediate frequency induction furnace, and turn on the furnace for smelting; the recarburizer is silicon carbide.
[0062] 2) Control the temperature of the electric furnace with...
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