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High-strength low-sulfur high-manganese inoculation gray cast iron material and smelting and pouring process thereof

A grey cast iron and high-strength technology, which is applied in the field of high-strength, low-sulfur and high-manganese inoculated grey cast iron materials and its smelting and pouring process, can solve the problem that the strength of thick and large core parts is difficult to meet the requirements, the graphite shape is not stable, and the strength of grey cast iron is not stable. Low problems, to achieve the effect of eliminating carbides and supercooled structures, improving mechanical properties and machining properties of castings, and improving machining properties

Active Publication Date: 2019-07-30
湖南佳海电梯设备制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the sulfur content of existing gray cast iron is more than 0.05%, and the gray cast iron molded after mixing with Mn and other components has low strength and unstable graphite form
[0004] Moreover, the existing gray cast iron only uses one inoculation during smelting and pouring, and ferrosilicon inoculant is generally used for inoculation, so that the purity of molten iron is low and the graphite grains are too large
[0005] Moreover, the existing gray cast iron mold is single, and the core strength of thick and large pieces is difficult to meet the requirements

Method used

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  • High-strength low-sulfur high-manganese inoculation gray cast iron material and smelting and pouring process thereof
  • High-strength low-sulfur high-manganese inoculation gray cast iron material and smelting and pouring process thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0038] A high-strength, low-sulfur, high-manganese inoculated gray cast iron material, the composition of which is expressed in weight percent:

[0039] Carbon 3.18%, silicon 1.95%, manganese 0.9%, phosphorus 0.03%, sulfur 0.03%.

[0040] A smelting and pouring process for a high-strength, low-sulfur, high-manganese inoculated gray cast iron material comprises the following steps:

[0041] 1) Add crushed steel, pig iron, furnace charge, and recarburizer into an intermediate frequency induction furnace, and turn on the electric furnace for smelting; the recarburizer is silicon carbide.

[0042] 2) Control the temperature of the electric furnace within the range of 1500°C and continue heating for 10 minutes;

[0043] 3) Obtain molten iron from the electric furnace with a sampling spoon, and detect the content of each element in the molten iron through a metal element analyzer. If the composition is unqualified, keep heating and add missing elements to adjust. If the composition...

Embodiment 2

[0049] A high-strength, low-sulfur, high-manganese inoculated gray cast iron material, the components of which are represented by weight percent: 3.05% carbon, 1.85% silicon, 0.8% manganese, 0.05% phosphorus, and 0.049% sulfur.

[0050] A smelting and pouring process for a high-strength, low-sulfur, high-manganese inoculated gray cast iron material comprises the following steps:

[0051] 1) Add crushed steel, pig iron, furnace charge, and recarburizer into an intermediate frequency induction furnace, and turn on the electric furnace for smelting; the recarburizer is silicon carbide.

[0052] 2) Control the temperature of the electric furnace within the range of 1540°C and continue heating for 8 minutes;

[0053] 3) Obtain molten iron from the electric furnace with a sampling spoon, and detect the content of each element in the molten iron through a metal element analyzer. If the composition is unqualified, keep heating and add missing elements to adjust. If the composition is ...

Embodiment 3

[0058] Embodiment 3: A high-strength, low-sulfur, high-manganese inoculated gray cast iron material, the components of which are represented by weight percent: 3.2% carbon, 2.05% silicon, 1.4% manganese, 0.01% phosphorus, and 0.01% sulfur.

[0059] The components of the gray cast iron material are represented by weight percent: 3.12% carbon, 1.96% silicon, 1.2% manganese, 0.05% phosphorus, and 0.01% sulfur. In the final casting, its components and the weight percentage of each component are: 3.18% carbon, 1.95% silicon, 0.9% manganese, 0.03% phosphorus, and 0.03% sulfur.

[0060] A smelting and pouring process for a high-strength, low-sulfur, high-manganese inoculated gray cast iron material comprises the following steps:

[0061] 1) Add crushed steel, pig iron, furnace charge, and recarburizer into an intermediate frequency induction furnace, and turn on the electric furnace for smelting; the recarburizer is silicon carbide.

[0062] 2) Control the temperature of the electri...

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Abstract

The invention relates to a high-strength low-sulfur high-manganese inoculation gray cast iron material. The high-strength low-sulfur high-manganese inoculation gray cast iron material comprises the following components of, by weight, 3.05-3.2% of carbon, 1.85-2.05% of silicon, 0.8-1.4% manganese, less than or equal to 0.05% of phosphorus, and less than 0.05% of sulfur. The invention also providesa production process for producing the high-strength low-sulfur high-manganese inoculated gray cast iron material. A synthetic cast iron technology and silicon carbide and silicon barium zirconium inoculants are adopted, and the excellent casting mold condition of a sand lined metal mold is used to cast the high-strength low-sulfur high-manganese inoculation gray cast iron.

Description

technical field [0001] The invention relates to the field of casting, in particular to a high-strength, low-sulfur, high-manganese inoculated gray cast iron material and a melting and pouring process thereof. Background technique [0002] Gray cast iron refers to cast iron with flake graphite. Because the fracture is dark gray when broken, it is called gray cast iron, and its output accounts for more than 80% of the total output of cast iron. Gray cast iron is divided into ferrite matrix gray cast iron, pearlite-ferrite matrix gray cast iron, and pearlite matrix gray cast iron. Different gray cast irons can be used according to the different directions of castings to meet the requirements of use. They are generally used in hydraulic parts. Gray cast iron with a pearlitic matrix is ​​required. [0003] The sampling part of the hydraulic parts is close to the middle of the solid part of the casting. Multiple samplings have found that there are problems such as low hardness, l...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C33/08C21C1/08
CPCC21C1/08C22C33/08C22C37/10Y02P10/20
Inventor 贾志龙蓝天星陈序良韦秋拧周光文
Owner 湖南佳海电梯设备制造有限公司
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