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Automobile foot mat TPE composite material and preparation method thereof

A composite material and a technology for automobile floor mats, which are applied in the field of TPE composite materials for automobile floor mats and their preparation, can solve the problems of aging, odor, insufficient comfort, etc., and achieve the effects of high slip resistance and increased service life.

Active Publication Date: 2020-01-10
福建恩迈特新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional car floor mat materials have great limitations, such as: odor, easy to change color, aging, insufficient comfort, etc., and the VOC emitted by some inferior floor mat products also seriously threaten people's physical and mental health

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0027] The preparation method of described car mat TPE composite material, comprises the following steps:

[0028] 1) Weigh the raw materials for manufacturing the XPE high-elasticity flame-retardant layer, mix and dry them, and then use the extrusion foaming process to produce the XPE high-elasticity flame-retardant layer. , the mold temperature is set at 115-125°C, the extruder speed is 25-30rpm; the foaming adopts three-stage foaming, the first-stage foaming temperature is 100-140°C, the second-stage foaming temperature is 140-190°C, and the third-stage foaming The foaming temperature is 200-240°C, and the steel mesh speed is 1.5-3m / min.

[0029] 2) Weigh the raw materials of the TPE mask layer / TPE bottom film layer required for production, mix and dry them evenly, and then produce the TPE mask layer / TPE bottom film layer through the casting process extruder;

[0030] 3) Thermal lamination of TPE mask layer, XPE high-elastic flame-retardant layer, glass fiber, XPE high-ela...

Embodiment 1

[0038] A kind of car mat TPE composite material, it comprises TPE mask layer, XPE high-elastic flame-retardant layer, glass fiber toughening layer, XPE high-elastic flame-retardant layer, TPE base film layer successively from top to bottom, and its preparation method is as follows:

[0039] 1) Weigh 100 parts of PE resin, 30 parts of EVA resin, 2 parts of color masterbatch, 20 parts of AC granulation material, 30 parts of DCP granulation material, 6 parts of flame retardant granules, and 0.8 parts of antibacterial agent. Mix the raw materials for 30 minutes, put them in a 110°C oven for dehumidification and drying for more than 4 hours, and then use the extrusion foaming process to produce the XPE high-elastic flame-retardant layer. , 110°C, 110°C, 108°C, 105°C, the flange temperature is set to 95°C, the mold temperature zone 1 to 6 is set to 120°C, the extruder speed is 25r, the thickness of the mother sheet is 2.0mm, and the width is 65cm, foaming adopts three-stage foaming,...

Embodiment 2

[0046] A kind of car mat TPE composite material, it comprises TPE mask layer, XPE high-elastic flame-retardant layer, glass fiber toughening layer, XPE high-elastic flame-retardant layer, TPE base film layer successively from top to bottom, and its preparation method is as follows:

[0047]1) Weigh 100 parts of PE resin, 40 parts of EVA resin, 2 parts of color masterbatch, 30 parts of AC granulation material, 26 parts of DCP granulation material, 10 parts of flame retardant granules, and 1 part of antibacterial agent, and put them in a mixing mixer Mix the raw materials for 30 minutes, put them in an oven at 110°C for dehumidification and drying for more than 4 hours, and use the extrusion foaming process to produce the XPE high-elasticity flame-retardant layer; 108°C, 108°C, 105°C, 103°C, the flange temperature is set to 95°C, the mold temperature zone 1 to 6 is set to 118°C, the extruder speed is 22r, the thickness of the mother sheet is 2.0mm, and the width is 65cm , The fo...

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Abstract

The invention discloses an automobile foot mat TPE composite material and a preparation method thereof. The automobile foot mat TPE composite material sequentially comprises a TPE surface film layer,an XPE high-elastic flame-retardant layer, a glass fiber toughening layer, an XPE high-elastic flame-retardant layer and a TPE base film layer from top to bottom. According to the invention, the structure is improved, the service life of the product is greatly prolonged, the glass fiber is toughened, and the double-layer high-elastic XPE material can endow a user with more comfortable experience in mind and body, and the product has the advantages of high slip resistance, good flame retardance, high elasticity, aging resistance, convenient cleaning, water-proofness and oil-proofness, no pungent smell and the like.

Description

technical field [0001] The invention relates to the field of automobile mats, in particular to a TPE composite material for automobile mats and a preparation method thereof. Background technique [0002] With the rapid development of society, cars have become the necessities of our life and travel, and the consequent car interiors are getting more and more attention from people and enterprises. Traditional car floor mat materials have great limitations, such as: peculiar smell, easy discoloration, aging, insufficient comfort, etc., and the VOC emitted by some inferior floor mat products also seriously threatens people's physical and mental health. Contents of the invention [0003] The object of the present invention is to provide a kind of TPE composite material for automobile floor mat and its preparation method aiming at the deficiencies of the prior art. [0004] In order to achieve the above object, the present invention adopts the following technical solutions: [...

Claims

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Application Information

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IPC IPC(8): B32B27/32B32B17/02B32B27/02B32B27/08B32B27/12B32B27/06B32B25/04B32B27/18B32B27/20B32B17/06C08L53/02C08L23/06C08L23/08C08K3/22C08K5/03C08J9/10B29C44/20B29C44/60B29C48/08B29C48/92B29C69/02B60N3/04
CPCB32B27/08B32B27/12B32B27/06B32B5/02B32B25/045B32B5/18B32B27/18B32B27/20B32B17/066C08L53/025C08J9/103C08J9/0061C08J9/0095C08J9/0066C08J9/0019B29C69/02B29C44/20B29C44/60B29C48/08B29C48/92B29C48/0021B60N3/048C08J2323/06C08J2423/06C08J2423/08B29C2948/92704B32B2605/003B32B2307/3065B32B2307/744B32B2307/552B32B2307/73B32B2307/7265B32B2307/558B32B2307/51B32B2262/101B32B2266/025C08L23/06
Inventor 邓中文张宏旺王振祥陈庆荣郑美乾王光艳
Owner 福建恩迈特新材料有限公司