Machining device and machining detection method for large-cylinder-diameter steel piston ring groove

A technology for processing equipment and steel pistons, which is applied in the field of processing equipment and processing and testing of large-bore steel piston ring grooves, can solve the problems of no improvement in the processing accuracy of groove knives, and achieve improved processing accuracy and service life, high load-bearing rigidity, compact effect

Pending Publication Date: 2021-03-12
山东进化者新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This equipment reduces the relative position error of each process by reducing the number of clamping times, but the machining accuracy of the groove cutter for the ring groove does not improve

Method used

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  • Machining device and machining detection method for large-cylinder-diameter steel piston ring groove
  • Machining device and machining detection method for large-cylinder-diameter steel piston ring groove
  • Machining device and machining detection method for large-cylinder-diameter steel piston ring groove

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] like Figure 1-5 As shown, the present invention provides a processing equipment for large cylinder diameter steel piston ring groove, including a base 1, a column 2, a carriage 3, a worktable 4, a static electric spindle 5, a rotating spindle 7 and a motor 8, wherein,

[0044] A column 2 is arranged on the upper side of the base 1, a carriage 3 is slidably arranged on the column 2, a worktable 4 is slidably arranged on the carriage 3, a static electric spindle 5 is arranged on the workbench 4, and a grinding wheel 15 is arranged at the lower end of the electrostatic electric spindle 5. A rotating spindle 7 is set on the 1, a piston 21 is set on the rotating spindle 7, and the rotating spindle 7 is connected to the motor 8.

[0045] An on-line detection and tool setting mechanism 6 is arranged on the static electric spindle above the grinding wheel 15 , and the distance between the grinding wheel 15 and the piston is detected by the on-line detection and tool setting me...

Embodiment 2

[0057] A processing equipment for a large cylinder diameter steel piston ring groove, the structure is as described in Embodiment 1, the difference is that a fixing mechanism is arranged in the piston, and the fixing mechanism is as follows: Image 6 As shown, the piston is mounted to the rotating spindle by a fixed mechanism.

[0058] The fixing mechanism includes a pin shaft 16, a pull ring 17, a stop plate 18, a pull rod 19 and a rotary hydraulic cylinder 20. The rotary hydraulic cylinder 20 is arranged at the lower end of the rotating main shaft 7, and the rotary hydraulic cylinder 20 is provided with a pull rod 19. A stop plate 18 is provided, and the piston is clamped by the stop plate. A pull ring 17 is provided at the other end of the pull rod 19, and the pin shaft 16 passes through the pull ring 17 and is disposed on the pin holes 26 at both ends of the piston. The rotary hydraulic cylinder rotates and pulls the tie rod down, which in turn drives the pin shaft to move...

Embodiment 3

[0061] A processing equipment for a large cylinder diameter steel piston ring groove, the structure is as described in Embodiment 1, the difference is that a knife sharpener is arranged on one side of the rotating main shaft 7, and the knife sharpener is as Figure 7 As shown in the figure, when the grinding wheel is worn, it can be repaired directly on the sharpener, which is convenient and quick.

[0062] The grinder includes a grinder seat 22, a grinding port 27 is provided on the grinder seat 22, an upper end face cutter 24 of a grinding wheel is provided on the upper end of the grinding port 27, a bottom end face tool 25 of the grinding wheel is provided at the lower end of the grinding port 27, and a cylindrical surface of the grinding wheel is provided on the upper end of the grinding port 22 Cutter 23. The upper end face, lower end face and side face of the grinding wheel are repaired by the tool on the upper end face of the grinding wheel, the tool on the lower end fa...

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Abstract

The invention relates to a machining device and a machining detection method for a large-cylinder-diameter steel piston ring groove, and belongs to the technical field of piston machining. The devicecomprises a base, a stand column, a carriage, a workbench, a static pressure electric spindle, a rotating spindle and a motor, wherein the stand column is arranged on one side of the base; the carriage is arranged on the stand column in a sliding mode; the workbench is arranged on the carriage in a sliding mode; the static pressure electric spindle is arranged on the workbench; a grinding wheel isarranged at the lower end of the static pressure electric spindle; the rotating spindle is arranged on the base; a piston is arranged on the rotating spindle; and the rotating spindle is connected with the motor. According to the machining device and the machining detection method for the large-cylinder-diameter steel piston ring groove, when the piston ring groove is subjected to finish machining, turning is replaced by grinding, the machining precision of the piston ring groove is improved, the service life of the piston ring groove is prolonged, the structure is compact, the operation is convenient, and the machining efficiency is high.

Description

technical field [0001] The invention relates to a processing equipment and a processing detection method for a large cylinder diameter steel piston ring groove, belonging to the technical field of piston processing. Background technique [0002] In recent years, engines have been developing in the direction of high power and high load. The degree of strengthening has been continuously improved. The burst pressure has exceeded 20MPa. At the same time, the emission requirements have become more and more strict. A steel piston that is reliable and can meet economical and emission requirements. The steel piston has good high temperature resistance and mechanical properties, simple structure, high mechanical strength, good wear resistance and long fatigue life. Under the action of alternating loads, The first and second ring grooves of the steel piston are subjected to high temperature, high pressure thermal load and mechanical load, so the machining accuracy of the piston ring g...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): B24B19/02B24B41/04B24B47/22B24B47/12B24B49/12B24B49/02B24B53/06B24B53/12B24B41/06B24B51/00B24B1/00
CPCB24B19/02B24B41/04B24B47/22B24B47/12B24B49/12B24B49/02B24B53/06B24B53/12B24B41/06B24B51/00B24B1/00
Inventor单茂鹏杨良强牟永祥李开启
Owner山东进化者新材料有限公司