Preparation method of Maduro cigar coating

Abstract

The invention discloses a preparation method of a Maduro cigar coating. The preparation method comprises the following steps: (1) selecting raw materials; (2) killing insects at low temperature; (3) soaking handles; (4) conducting moisture regaining of hanging rods; (5) fermenting in a fermentation chamber; (6) carrying out natural fermentation; (7) classifying and grading. The sizes and weights of the selected raw materials are consistent as much as possible, so that the states of coatings in the technological process are the same, and the coatings are more uniform and consistent in color inthe fermentation process of the fermentation chamber; fermentation in the fermentation chamber is combined with natural fermentation, so that the energy consumption is reduced, the fermentation time is shortened, and the tobacco quality is improved; the products after fermentation are subjected to grading treatment, so that the subsequent product screening process is shortened, meanwhile, the products with poor products are subjected to secondary fermentation in the fermentation chamber, and the utilization rate of the products is increased.

Description

technical field [0001] The invention relates to the technical field of cigar wrapper fermentation, in particular to a method for making Maduro cigar wrapper. Background technique [0002] Traditional cigars are generally composed of the most basic 3 parts, including from outside to inside: wrapper, binder and filler. The wrapper of a cigar is one of the most critical parts that determine a cigar product. The color of the wrapper reflects the overall characteristics of a cigar, and to a certain extent affects consumers' judgment on the aroma, taste and concentration of a cigar product. Maduro wrapper is not a variety of cigar wrapper, but a dark brown to black wrapper formed by a special process after conventional wrapper. The quality makes the aroma more concentrated and rich, and the aftertaste is sweet and bitter, which is highly sought after by cigar smokers. In the international market, many well-known cigar brands have a series of cigars named after Maduro. In additio...

AI Technical Summary

Problems solved by technology

The high-temperature cooking method is to put the wrapper in high-temperature steam and cook it for a long time to make the wrapper darker in color, and then air-dry and ferment naturally. This method takes a short time and the color effect is relatively uniform. The disadvantage is that the sensory quality is poor ; The dyeing method is to mix tobacco, tobacco stems, sugar, honey, etc., heat and cook, and then spray the concentrated solution on the wrapper for fermentation. The Maduro wrapper produced by this method is easy to fade; the natural fermentation method is traditional Maduro wrapper preparation method, the Maduro wrapper produced by this method has a mellow taste, strong aroma, and high quality, but it requires a long fermentation time, which is generally about 4 times the fermentation time of conventional wrappers

The control of fermentation room temperature and humidity conditions requires more energy consumption and higher cost; on the other hand, when the size and quality of tobacco leaves are different, the quality of the contents used for fermentation in tobacco leaves will be different, so that The degree of fermentation of the tobacco leaves is different, and eventually the color and smell of some tobacco leaves are not full, and there is a defective rate. If the defective rate is used for the preparation of low-end quality cigars, the overall income will be reduced, and the profit will not be maximized.

Images