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Laminated riveting structure of circumferential large-torque skewed slot iron core and manufacturing process of iron core

A manufacturing process and high-torque technology, which can be used in the manufacture of motor generators, stator/rotor bodies, magnetic circuit shape/style/structure, etc., and can solve problems such as insufficient maximum torque.

Active Publication Date: 2022-01-28
NINGBO ZHENYU TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When this kind of iron core is manufactured, since the upper and lower adjacent buckle pieces need to produce a certain angle difference when stacked, the setting of the buckle point is particularly important. At present, the shape of the buckle point is generally set as a long strip. The conventional For the single-piece buckle point sheet used to manufacture the chute core, please refer to figure 1 , the buckle point M is composed of a through hole and a non-through groove, so that the buckle points of the upper buckle piece can be combined with the buckle points of the lower buckle piece to form a figure 2 For the chute core shown, the cross-sectional view at the buckle point of the chute core can be referred to image 3 , because there is a certain angle difference between two adjacent buckle points, after the adjacent buckle points are combined, the ends of the two buckle points are not completely fitted, and there is a small gap S between them. This iron The maximum torque that the core can withstand in the circumferential direction is between 10N-13N. Products exceeding the maximum torque will be deformed due to gap compression. It is only suitable for motor products with low torque bearing requirements.
For some products that require greater torsional force, the maximum torque of the conventional stacked riveting structure is far from enough. Therefore, it is urgent to develop a new stacked riveting structure of the circumferential large-torque chute core and to manufacture the Iron core technology, so as to manufacture the high-torque chute iron core required by motor products

Method used

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  • Laminated riveting structure of circumferential large-torque skewed slot iron core and manufacturing process of iron core
  • Laminated riveting structure of circumferential large-torque skewed slot iron core and manufacturing process of iron core
  • Laminated riveting structure of circumferential large-torque skewed slot iron core and manufacturing process of iron core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Embodiment 1: A stacked riveting structure of a circumferential large-torque chute core, including a plurality of buckle points stacked from top to bottom to form a chute, and each buckle point is provided with alternately arranged lengths along the same circumference. The buckle point 1 and the short buckle point 2, the long buckle point 1 and the short buckle point 2 all include a through hole through the thickness direction of the buckle point sheet, and a protruding part relative to the lower surface of the buckle point sheet, and the through hole of the same buckle point The hole intersects with the convex part, and the convex parts of the long buckle point 1 and the short buckle point 2 are arc-shaped, and the convex part 1b of the long buckle point 1 is longer than the convex part 2b of the short buckle point 2 and shorter than the short buckle point 2. The overall length of the buckle point 2; in any two adjacent buckle points up and down, the long buckle point 1...

Embodiment 2

[0037] Embodiment 2: A stacked riveting structure of a circumferential large-torque chute iron core. Compared with Embodiment 1, in this embodiment, two sets of buckle point groups are provided on each buckle point sheet. In this embodiment, the stacked riveting structure The monolithic buckle point piece structure such as Image 6 As shown, it includes 6 long buckle points 1 and 6 short buckle points 2. In the two adjacent buckle point sheets, there are both long buckle point 1 and short buckle point 2, and short buckle point 2 and long buckle point. For the cooperation of buckle point 1, select 4 consecutive buckle points as a cross-sectional view after stacking multiple buckle points, see Figure 7 , Figure 7 Arrangement order (from top to bottom) pointed by the arrow in the corresponding Image 6 The cross-sectional view of each buckle point of the 4 buckle points in a clockwise order, in which, Figure 7 The topmost buckle point in the corresponding Image 6 Buckle p...

Embodiment 3

[0038] Embodiment 3: A manufacturing process of a circumferential large torque chute iron core, the process flow chart is as follows Figure 8 As shown, it is used to manufacture the inclined groove iron core adopting the stacked riveting structure in Example 1, wherein the skew amount of the inclined groove iron core is 0.5°, that is, the respective windings of the two upper and lower adjacent iron core monoliths There is an angle difference of 0.5° in the groove, and the total number of buckle points is 6. The manufacturing process includes the following steps:

[0039] Step A, feeding: take the strip material 3 and send it to the punching machine, so that the strip material 3 can be fed continuously stepping forward on the punching machine;

[0040] Punching guide hole 4: During the step forward feeding process of strip material 3, after each step, a guide hole 4 is punched on both sides of the strip material 3 in the length direction. The forward direction is arranged in ...

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Abstract

The invention discloses a laminated riveting structure of a circumferential large-torque skewed slot iron core and a manufacturing process of the iron core. The laminated riveting structure comprises a plurality of buckling point sheets which are laminated to form a skewed slot, wherein each buckling point sheet is provided with long buckling points and short buckling points which are alternately arranged along the same circumference, each long buckling point and each short buckling point respectively comprise a through hole and an outer convex part which are connected with each other, the outer convex parts of the long buckling points and the short buckling points are arc-shaped, and the outer convex parts of the long buckling points are longer than the outer convex parts of the short buckling points and shorter than the overall length of the short buckling points; and in two arbitrary vertically adjacent buckle point sheets, the long buckle point of the upper buckle point sheet is buckled with the short buckle point of the lower buckle point sheet, and the ends, away from the corresponding through hole, of the two ends of the outward protruding parts of the two buckle points are vertically aligned in the vertical direction. The maximum torque capable of being borne by the laminated riveting structure of the skewed slot iron core in the circumferential direction exceeds 80 N, the laminated riveting structure can be applied to motor products with the large torque requirement, the technology can be used for manufacturing the skewed slot iron core with the large torque, and the manufacturing process is simple and easy to implement.

Description

technical field [0001] The invention relates to the technical field of motor iron cores, in particular to a stacked riveting structure of a circumferential large-torque chute iron core and a manufacturing process of the iron core. Background technique [0002] The winding groove of the motor core has two structures: straight groove type and inclined groove type. For the stator core, its cogging torque is one of the key factors that must be considered in the design and manufacture of the servo motor, and it is also the one that affects the positioning accuracy of the servo motor. One of the culprits is that in order to suppress the cogging torque, the winding slot of the stator core is generally made into a chute, so that the stator pole pieces are misaligned up and down. During the manufacture of this kind of iron core, since the upper and lower adjacent buckle pieces need to produce a certain angle difference when stacked, the setting of the buckle point is particularly imp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K1/16H02K15/02
CPCH02K1/165H02K15/026
Inventor 邓晓根黄强吴国平
Owner NINGBO ZHENYU TECH