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A stacked riveting structure of a circumferential high-torque oblique groove iron core and a manufacturing process of the iron core

A manufacturing process and high-torque technology, which can be used in the manufacture of motor generators, stator/rotor bodies, magnetic circuit shape/style/structure, etc., and can solve problems such as insufficient maximum torque.

Active Publication Date: 2022-03-22
NINGBO ZHENYU TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When this kind of iron core is manufactured, since the upper and lower adjacent buckle pieces need to produce a certain angle difference when stacked, the setting of the buckle point is particularly important. At present, the shape of the buckle point is generally set as a long strip. The conventional For the single-piece buckle point sheet used to manufacture the chute core, please refer to figure 1 , the buckle point M is composed of a through hole and a non-through groove, so that the buckle points of the upper buckle piece can be combined with the buckle points of the lower buckle piece to form a figure 2 For the chute core shown, the cross-sectional view at the buckle point of the chute core can be referred to image 3 , because there is a certain angle difference between two adjacent buckle points, after the adjacent buckle points are combined, the ends of the two buckle points are not completely fitted, and there is a small gap S between them. This iron The maximum torque that the core can withstand in the circumferential direction is between 10N-13N. Products exceeding the maximum torque will be deformed due to gap compression. It is only suitable for motor products with low torque bearing requirements.
For some products that require greater torsional force, the maximum torque of the conventional stacked riveting structure is far from enough. Therefore, it is urgent to develop a new stacked riveting structure of the circumferential large-torque chute core and to manufacture the Iron core technology, so as to manufacture the high-torque chute iron core required by motor products

Method used

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  • A stacked riveting structure of a circumferential high-torque oblique groove iron core and a manufacturing process of the iron core
  • A stacked riveting structure of a circumferential high-torque oblique groove iron core and a manufacturing process of the iron core
  • A stacked riveting structure of a circumferential high-torque oblique groove iron core and a manufacturing process of the iron core

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Embodiment 1

[0031] Embodiment 1: A stacked riveting structure of a circumferential high-torque oblique groove iron core, including a plurality of buckle point pieces that are stacked from top to bottom to form a chute, and each buckle point piece is provided with alternately arranged lengths along the same circumference. The buckle point 1 and the short buckle point 2, the long buckle point 1 and the short buckle point 2 all include a through hole penetrating the thickness direction of the buckle point piece, and a convex portion that protrudes outward relative to the lower surface of the buckle point piece. The hole intersects with the convex part, the convex parts of the long buckle point 1 and the short buckle point 2 are arc-shaped, the convex part 1b of the long buckle point 1 is longer than the convex part 2b of the short buckle point 2 and shorter than the short buckle point 2. The overall length of the buckle point 2; in any two adjacent buckle point pieces, the long buckle point 1...

Embodiment 2

[0037] Embodiment 2: A stacked riveting structure of a circumferential high-torque inclined groove iron core. Compared with Embodiment 1, in this embodiment, each buckle point piece is provided with two sets of buckle point groups. In this embodiment, the stacked riveting structure The single-piece buckle point piece structure is such as Image 6 As shown, it includes 6 long buckle points 1 and 6 short buckle points 2. In the two adjacent buckle point pieces, there are not only the long buckle point 1 and the short buckle point 2, but also the short buckle point 2 and the long buckle point. For the cooperation of buckle point 1, after stacking multiple buckle point pieces, select 4 consecutive buckle points to make a cross-sectional view, see Figure 7 , Figure 7 The arrangement order (from top to bottom) pointed by the arrow in the middle corresponds to Image 6 The sectional view of each buckle point in the clockwise order of the 4 buckle points, among which, Figure 7 T...

Embodiment 3

[0038] Embodiment 3: a manufacturing process of a circumferential high-torque inclined groove iron core, the process flow chart is as follows: Figure 8 As shown in the figure, it is used to manufacture the inclined slot iron core adopting the stacking riveting structure in Example 1, wherein the skew amount of the inclined slot iron core is 0.5°, that is, the respective windings of the two adjacent iron core monoliths up and down There is an angle difference of 0.5° in the groove, and the total number of buckle points is 6. The manufacturing process includes the following steps:

[0039] Step A, feeding: take the strip material 3 and send it to the punching machine, so that the strip material 3 can be continuously fed forward on the punching machine;

[0040] Punching the positive hole 4: During the forward feeding process of the strip 3, after each step, a punching of the guiding hole 4 is performed on both sides of the length direction of the strip 3, and the guiding hole 4...

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PUM

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Abstract

The invention discloses a stacked riveting structure of a circumferential large-torque chute iron core and a manufacturing process of the iron core. The stacked riveting structure includes a plurality of buckle points stacked to form a chute, and each buckle point is arranged along the same circumference. There are long buckle points and short buckle points arranged alternately. Both the long buckle points and the short buckle points include through holes and convex parts that meet each other. The convex parts of the long buckle points and short buckle points are arc-shaped. The long buckle points The convex part of the point is longer than the convex part of the short buckle point and shorter than the overall length of the short buckle point; in any two adjacent buckle pieces up and down, the long buckle point of the upper buckle piece and the lower buckle piece The short buckle points of the two buckle points are buckled together, and the ends of the two ends of the respective convex parts of the two buckle points are aligned up and down in the vertical direction at the end far away from the through hole. The stacked riveting structure of the chute iron core of the present invention can withstand a maximum torque of more than 80N in the circumferential direction, which can be applied to motor products requiring large torque. The process of the present invention can be used to manufacture chute iron cores with high torque, and the manufacturing process is simple and easy. .

Description

technical field [0001] The invention relates to the technical field of motor iron cores, in particular to a stacked riveting structure of a circumferential high-torque oblique groove iron core and a manufacturing process of the iron core. Background technique [0002] The winding slot of the motor iron core has two structures: straight slot type and inclined slot type. For the stator iron core, the cogging torque is one of the key factors that must be considered in the design and manufacture of the servo motor, and it also affects the positioning accuracy of the servo motor. One of the culprits is that in order to suppress the cogging torque, the winding slot of the stator core is generally made into an oblique slot type, so that the stator pole shoes are dislocated up and down. During the manufacture of this kind of iron core, since the upper and lower adjacent buckle point pieces need to produce a certain angle difference when they are stacked, the setting of the buckle po...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K1/16H02K15/02
CPCH02K1/165H02K15/026
Inventor 邓晓根黄强吴国平
Owner NINGBO ZHENYU TECH